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Ford Taurus 2000 - 2007 OEM Workshop Service Repair Manual

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The Ford Taurus, produced from 2000 to 2007, represents the fourth generation of this iconic mid-size sedan. Built on the Ford D186 platform, it was designed as a family and...
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Ford Taurus 2000 - 2007 OEM Workshop Service Repair ManualFord Taurus 2000 - 2007 OEM Workshop Service Repair ManualFord Taurus 2000 - 2007 OEM Workshop Service Repair ManualFord Taurus 2000 - 2007 OEM Workshop Service Repair Manual
The Ford Taurus, produced from 2000 to 2007, represents the fourth generation of this iconic mid-size sedan. Built on the Ford D186 platform, it was designed as a family and fleet vehicle, competing with established models in its segment. This generation offered a choice of powerful Duratec V6 engines, including a 3.0L and a later 3.9L option, paired with a 4-speed automatic transaxle and front-wheel drive. Known for its spacious interior and comfortable ride, the Taurus aimed to provide reliable transportation with a focus on practicality and value, embodying Ford's long-standing legacy in the sedan market. This comprehensive Workshop Service Repair Manual, written in English, covers the Ford Taurus models from 2000 through 2007, primarily for the North American market. It provides in-depth information on all major vehicle systems, including engine mechanicals, fuel and emissions control, automatic transmissions, brakes, steering, suspension, electrical systems, HVAC, body, and restraint systems. The manual details routine maintenance procedures, troubleshooting guides, diagnostic strategies, and step-by-step repair instructions for a wide range of components. With extensive technical specifications, torque values, and detailed schematics, this manual is an essential resource for owners, mechanics, and technicians seeking to maintain and repair their Ford Taurus accurately and efficiently.
🏷️ Basic Information
Identification
Make:
Ford
Model:
Taurus
Model Generation:
Fourth Generation (2000-2007)
Codes
Platform:
Ford D186 (Duratec platform for sedans)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Sedan
Target Audience:
Family sedan, fleet vehicles
Competitive Analysis
Key Competitors:
Chevrolet Impala, Buick LeSabre/LaCrosse, Chrysler Concorde/300M, Toyota Camry, Honda Accord, Nissan Altima
Key Features
Manual Advantage:
Provides OEM-level accuracy and detail, empowering DIY mechanics and professional technicians alike.
Manual Benefit:
Enables accurate diagnosis, efficient repair, and proper maintenance, saving time and money.
📋 Manual Details
Coverage Areas
Coverage Years:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Covered Regions:
North America (primarily US, Canada, Mexico)
Page Count
Estimated Page Count:
Extensive (typically 2000+ pages for OEM workshop manuals)
Manual Type
Manual Type:
OEM Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, diagnostics, internal components, cooling system, lubrication system
Engine Control System:
Fuel injection, ignition system, emissions control, powertrain control module (PCM) diagnostics, sensors, actuators
Transmission Automatic:
AX4N / 4F50N automatic transmission disassembly, assembly, diagnostics, torque converter, valve body, internal components
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), traction control, brake pad/rotor replacement, caliper service, bleeding procedures
Steering:
Power steering system, steering rack, column, linkage, alignment specifications
Suspension:
Front and rear suspension components, shock absorbers, struts, control arms, bushings, ball joints, wheel bearing replacement
Electrical System:
Battery, charging system, starting system, lighting, instrument cluster, body control module (BCM), comfort and convenience features
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, blower motor
Body And Frame:
Body panel removal and installation, interior trim, exterior trim, doors, windows, glass replacement, frame straightening data
Restraint Systems:
Airbag system diagnostics, seat belt service, SRS module
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, tire rotation
Troubleshooting Diagnostics:
Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting guides, electrical schematics interpretation
Engine Repair:
Head gasket replacement, piston ring replacement, valve seal replacement, timing belt/chain service
Transmission Repair:
Transmission fluid flush, solenoid replacement, clutch pack replacement, rebuilding procedures
Brake System Repair:
Rotor and pad replacement, caliper rebuilding, ABS component replacement, brake line replacement
Electrical Component Replacement:
Alternator, starter motor, ignition coils, fuel injectors, sensors, modules
Bodywork And Trim Repair:
Panel alignment, trim piece replacement, door handle repair, mirror replacement
HVAC System Repair:
Recharging AC system, blower motor replacement, heater core replacement, blend door actuator replacement
Technical Depth
Depth Of Information:
Comprehensive (from basic maintenance to complete engine and transmission overhauls)
Diagnostic Tools Required:
OBD-II scanner, multimeter, pressure gauges, specialized Ford diagnostic software (e.g., WDS/IDS) mentioned implicitly for advanced diagnostics
Torque Specifications:
Detailed torque specifications for all critical fasteners
Schematics And Diagrams:
Extensive electrical schematics, mechanical diagrams, and exploded views
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content (typical for professional PDF manuals)
Print Quality
Printability:
Printable pages for offline use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
3.0L Duratec V6 (24-valve, DOHC)
Engine Displacement 1:
2967 cc (181 cu in)
Horsepower 1:
Approx. 200-201 hp @ 6000 rpm (Varies slightly by year and trim)
Torque 1:
Approx. 200-207 lb-ft @ 4000 rpm (Varies slightly by year and trim)
Optional Engine
Engine Code 2:
3.9L Duratec V6 (24-valve, DOHC) - Introduced later in the generation
Engine Displacement 2:
3930 cc (240 cu in)
Horsepower 2:
Approx. 235-240 hp @ 6000 rpm
Torque 2:
Approx. 239-245 lb-ft @ 4750 rpm
Performance
Fuel Type:
Unleaded Gasoline
Compression Ratio 3.0L:
10.0:1
Compression Ratio 3.9L:
9.7:1
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (MPI)
Fuel Pressure Spec:
Refer to manual for specific PSI values (typically 39-47 psi for returnless systems)
🔧 Transmission
Standard
Transmission Type Standard:
4-Speed Automatic Transaxle
Transmission Code Standard:
AX4N / 4F50N
Optional
Transmission Type Optional:
N/A (All models equipped with automatic transmission)
Features
Drive Type:
Front-Wheel Drive (FWD)
Overdrive:
Yes (4th gear)
Transmission Fluid Type:
Mercon V (or equivalent)
Transmission Fluid Capacity:
Approx. 10.9 US quarts (10.3 Liters) (Refer to manual for dry fill vs. drain and fill)
📐 Dimensions
Exterior
Wheelbase:
112.9 inches (2868 mm)
Overall Length:
201.2 inches (5110 mm)
Overall Width:
73.7 inches (1872 mm)
Overall Height:
55.7 inches (1415 mm)
Weights
Curb Weight Approx:
3500 - 3800 lbs (1588 - 1724 kg) (Varies by engine and trim)
Gross Vehicle Weight Rating Gvwr:
Approx. 4700-4900 lbs (2132-2223 kg)
Cargo
Trunk Capacity:
Approx. 16.0 cubic feet (453 Liters)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
Generally good for its time; refer to specific year NHTSA reports for exact ratings (e.g., 4-star driver, 5-star passenger for some configurations)
IIHS Frontal Offset Rating:
Acceptable to Good (Varies by year and specific test configurations)
Active Features
ABS:
Standard (4-wheel Anti-lock Braking System)
Traction Control:
Optional or standard on certain trims/years
Passive Features
Airbags:
Driver and front passenger airbags, side airbags (optional on some models)
Seatbelts:
3-point front and rear seat belts, pretensioners and load limiters for front seats
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium audio systems (e.g., Mach audio), cassette player on some early models
Navigation:
Optional factory navigation system available on higher trims
Driver Assistance
Cruise Control:
Standard
Keyless Entry:
Optional
Connectivity
Power Windows Locks:
Standard or optional depending on trim level
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first (check manual for specific recommendations based on driving conditions)
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection
Spark Plug Replacement 3.0L:
Approximately every 100,000 miles (160,000 km) with recommended iridium-tip spark plugs
Transmission Fluid Service:
Every 30,000-60,000 miles (48,000-96,000 km) or based on severe service schedule
Fluid Specifications
Engine Oil Type 3.0L:
SAE 5W-20 (preferred) or 5W-30 synthetic blend/full synthetic (check oil cap/manual)
Engine Oil Capacity 3.0L:
5.7 US quarts (5.4 Liters) with filter change
Coolant Type:
Ford Premium Antifreeze/Coolant (Orange)
Brake Fluid Type:
DOT 3
Known Issues
Common Problems Engine:
Intake manifold gasket leaks, occasional coolant crossover pipe leaks, variable intake manifold (VIM) actuator issues (3.0L)
Common Problems Transmission:
Torque converter shudder, solenoid failures, potential for internal wear on higher mileage units.
Common Problems Electrical:
Window regulator failures, climate control panel issues, PCM capacitor failures (older units), alternator failures.
Common Problems Suspension:
Worn front control arm bushings, worn sway bar links, premature strut/shock absorber wear.
📚 Vehicle History
Brand Heritage
Ford Brand Legacy:
Ford has a long history of producing reliable and popular sedans, with the Taurus being a flagship model for many years.
Model Evolution
Taurus Evolution Overview:
The 2000-2007 models represent the fourth generation, an evolution of the earlier oval-styled Taurus, featuring more conventional styling and updated platforms.
Significant Changes 2000-2007:
Styling updates, introduction of the 3.9L V6 engine, improved interior appointments, platform refinements.
Production
Production Plant:
Typically manufactured in Chicago, Illinois, USA
Production Years For This Generation:
2000-2007 model years
🏆 Awards & Recognition
Recognitions
Jd Power Ratings:
Varies by year; received mixed reviews in initial quality and dependability ratings over its lifespan, often below segment leaders.
Car And Driver 10Best:
The Taurus was a past recipient of the Car and Driver 10Best award in earlier generations, but not typically for this specific 2000-2007 iteration.
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