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Mitsubishi Lancer 2000-2007 Full Service Repair Manual

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$16.99
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This manual covers the Lancer, specifically the CS/CT generation, produced between 2000 and 2007. Known for its blend of practicality, sporty aesthetics, and performance, the Lancer was offered in various...
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Mitsubishi Lancer 2000-2007 Full Service Repair ManualMitsubishi Lancer 2000-2007 Full Service Repair ManualMitsubishi Lancer 2000-2007 Full Service Repair ManualMitsubishi Lancer 2000-2007 Full Service Repair Manual
This manual covers the Lancer, specifically the CS/CT generation, produced between 2000 and 2007. Known for its blend of practicality, sporty aesthetics, and performance, the Lancer was offered in various trims, including ES, LS, OZ Rally, GTS, Ralliart, and the highly acclaimed Evolution models. The Evolution variants, in particular, draw from successful World Rally Championship heritage, offering rally-inspired capabilities. With a range of engine options from 1.6L to 2.4L, and available All-Wheel Drive on performance models, the Lancer catered to a broad audience, from daily commuters to performance enthusiasts. This comprehensive Full Service and Repair Manual provides detailed information for maintaining and repairing your Lancer. It covers all major systems, including engine diagnostics and overhaul, manual and automatic transmissions, drivetrain components, suspension, brakes, steering, and the complete electrical system. The manual includes essential procedures for routine maintenance, troubleshooting common issues, and in-depth repair guidance for component replacement and assembly. With over 1000 pages of information, this English-language manual is an invaluable resource for owners and technicians alike, ensuring the longevity and optimal performance of your vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Generation:
CS/CT (Eighth Generation)
Codes
Chassis Codes:
CS3A, CS3W, CS5A, CS5W, CT9A (Evolution models)
👋 Introduction
Market Position
Positioning:
A popular compact sedan and hatchback known for its sporty handling and affordability, especially the performance-oriented Evolution models.
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Subaru Impreza, Ford Focus, Mazda3
Key Features
Design Philosophy:
Blend of practicality, sporty aesthetics, and performance, with the Evolution variants offering rally-inspired capabilities.
Target Audience:
Commuters, enthusiasts, and performance-oriented drivers.
📋 Manual Details
Coverage Areas
Applicable Years:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Trim Levels Covered:
ES, LS, OZ Rally, GTS, Ralliart, Evolution (VIII/IX)
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
All engine types, diagnostics, overhaul, tuning
Transmission:
Manual and Automatic transmission service, overhaul, diagnostics
Drivetrain:
Front-wheel drive (FWD), All-wheel drive (AWD) systems, differentials, axles
Suspension:
Front and rear suspension components, alignment, shock absorbers, struts
Brakes:
Brake system components, hydraulic systems, ABS, parking brake
Steering:
Power steering system, steering column, rack and pinion
Electrical:
Complete electrical system, wiring diagrams, ignition, lighting, charging system
Body And Chassis:
Body panels, doors, interior trim, chassis components, rust repair
HVAC:
Heating, Ventilation, and Air Conditioning system
Fuel System:
Fuel tank, pump, injectors, fuel lines
Cooling System:
Radiator, water pump, thermostat, cooling fans
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks, tune-ups
Troubleshooting:
Diagnostic procedures, fault code interpretation, symptom-based diagnosis
Repair:
Component replacement, overhaul procedures, assembly/disassembly
Diagnostics:
OBD-II diagnostics, specific system diagnostics
Electrical Repair:
Wiring harness repair, component testing, sensor diagnosis
Body Repair:
Panel replacement, dent repair, rust prevention and repair
Technical Depth
Depth:
Comprehensive: From basic maintenance to complete engine/transmission rebuilds, detailed diagnostic procedures
📊 Manual Specifications
File Format
Compatibility:
Compatible with all PDF readers
Print Quality
Quality:
High-resolution, clear text and diagrams
Binding Type
Binding:
N/A (PDF Download)
Paper Type
Paper:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
1.6L (4G18), 2.0L (4G63, 4G64, 4G63T), 2.4L (4G69)
Performance
2.0L 4G63T Evolution Power:
Approx. 270-280 hp (depending on specific Evolution model and market)
2.0L 4G63 Non Evo Power:
Approx. 120-135 hp
2.4L 4G69 Power:
Approx. 160-165 hp
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Engine Management
ECM:
Engine Control Module (ECM) with various sensor inputs (MAP, MAF, O2, Knock, Crank/Cam Position)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual
Optional
Optional Transmission:
4-speed automatic (INVECS-II)
Features
Evolution Transmission:
6-speed manual (Getrag) for Evolution models
Drivetrain Options
Drivetrain:
FWD standard, AWD available on select models (Ralliart, Evolution)
📐 Dimensions
Exterior
Length Sedan:
Approx. 4,510 mm (177.6 in)
Width:
Approx. 1,740 mm (68.5 in)
Height:
Approx. 1,415 mm (55.7 in) for sedan
Weights
Curb Weight Est:
1,200 - 1,500 kg (2,645 - 3,300 lbs) depending on model/drivetrain
🛡️ Safety Features
Ratings
NHTSA Ratings Est:
Generally Good in front/side impacts, variable in rear based on year/testing protocols.
Active Features
ABS:
Standard on most trims, standard on Evolution models
Traction Control:
Available on select trims, standard on Evolution models
Electronic Stability Control:
Available on later models and Evolution variants
Passive Features
Airbags:
Front airbags standard, side airbags and curtain airbags available on higher trims/later years
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with available Rockford Fosgate premium audio system on some trims.
Navigation:
Optional factory navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Power Accessories:
Power windows, power locks, power mirrors standard on most trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type.
Engine Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km).
Spark Plug Replacement:
Typically 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (copper, platinum, iridium).
Timing Belt Replacement:
For 4G63/4G64 engines: 60,000 - 100,000 miles (96,000 - 160,000 km). Critical for interference engines.
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-30 or 5W-40 (API SM or SN rated, check manual for specific application).
Coolant Type:
Ethylene glycol based, Asian vehicle specific coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant).
Transmission Fluid Atf:
Mitsubishi SP II or SP III for automatic transmissions.
Manual Transmission Fluid:
GL-4 or GL-5 specification gear oil, typically 75W-90.
Known Issues
Clutch Wear:
Can wear prematurely with aggressive driving, especially on manual transmissions.
Engine Mounts:
Can degrade over time leading to vibration.
Wheel Bearings:
Rear wheel bearings can be a point of failure, particularly on higher mileage vehicles.
Exhaust Manifold Cracks:
Common on some 4G6x engines, especially the 4G63T.
Ac Compressor Clutch:
Can fail over time.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Established Japanese automaker with a history in motorsports and diverse vehicle production.
Model Evolution
Lancer Lineage:
The Lancer nameplate has been used by Mitsubishi since 1973, evolving through multiple generations and body styles.
Production
Generation Viii Production Years:
2000-2007 (though launched earlier in some markets)
Manufacturing Locations:
Japan, Thailand, and other global assembly plants.
🏆 Awards & Recognition
Recognitions
Evolution Motorsport Success:
The Lancer Evolution platform has a storied history in the World Rally Championship (WRC), influencing the performance variants of the road car.
Ratings
Consumer Reports Ratings:
Varied by model year and trim. Generally average to good reliability ratings, with some model-specific concerns.
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