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Mitsubishi Lancer 2000-2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Generation: 8th Generation (CJ/CK/CM/CS) Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Codes Chassis Codes: CJ, CK, CM, CS...
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类型: Car
厂商:
斯库: 411422
Mitsubishi Lancer 2000-2007 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Generation:
8th Generation (CJ/CK/CM/CS)
Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Codes
Chassis Codes:
CJ, CK, CM, CS
👋 Introduction
Market Position
Segment:
Compact/Small Family Car
Reputation:
Known for reliability, affordability, and sporty driving dynamics (especially performance variants).
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Mazda3, Subaru Impreza, Ford Focus, Nissan Sentra.
Key Features
Popular Trims:
ES, LS, GTS, OZ Rally Edition, LS Sport, GT (including the high-performance Lancer Evolution variants, though the core manual likely covers standard models).
📋 Manual Details
Coverage Areas
Primary Regions Of Operation:
Global (North America, Europe, Asia, Australia, etc.)
Page Count
Estimated Page Count:
Over 2000 pages (comprehensive workshop manual)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
File Format:
PDF
Searchability:
Searchable text content for quick information retrieval.
Printability:
Printable pages, allowing for physical copies.
Images And Illustrations:
Includes diagrams, schematics, and photographic illustrations.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system.
Engine Performance:
Engine control systems (ECU), fuel injection, ignition system, emission controls.
Transmission Manual:
Clutch system, manual gearbox (disassembly, assembly, inspection, adjustments).
Transmission Automatic:
Automatic transmission (disassembly, assembly, inspection, fluid service, electronic controls, torque converter).
Drivetrain:
Front-wheel drive system, axles, CV joints, differentials.
Suspension:
Front suspension (MacPherson struts, control arms), rear suspension (multi-link, trailing arms), springs, shock absorbers, steering knuckle, bushings, alignment.
Steering:
Power steering system (hydraulic/electric), steering column, steering gear, tie rod ends, alignment.
Brakes:
Front disc brakes, rear disc/drum brakes, ABS system, brake lines, master cylinder, calipers, pads, rotors, parking brake.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), horn, wipers, power windows, mirrors.
Body And Chassis:
Body panels, doors, hoods, trunk lid, interior trim, bumpers, chassis components, rust prevention, corrosion protection.
HVAC:
Heating, ventilation, and air conditioning system, refrigerant, compressor, condenser, evaporator, blower motor, controls.
Body Electrical:
Wiring diagrams, fuses, relays, body control modules (BCM), instrument cluster, central locking, alarm system.
Safety Systems:
Airbag system (SRS), seat belt pre-tensioners, relevant safety sensors.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement.
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides, fault code interpretation (OBD-II).
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, steering system repairs.
Component Replacement:
Step-by-step instructions for replacing most major and minor components.
Diagnostics:
Detailed diagnostic procedures for electrical and mechanical systems.
Specifications And Tolerances:
Tightening torques, clearances, measurements, wear limits for all major components.
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional technicians and advanced DIY mechanics.
Diagnostic Tools:
Information on required diagnostic tools, including scan tools and specialized equipment.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems.
⚙️ Engine Specifications
Primary Engine
Engine Options Common:
1.6L (4G18), 2.0L (4G94, 4G63/4G63T in some markets/performance models), 2.4L (4G69 in US market).
Performance
2.0L 4G94 Approx Hp:
120-135 HP
2.0L 4G63T Approx Hp:
270+ HP (Evo models)
2.4L 4G69 Approx Hp:
160 HP
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU Type:
Mitsubishi Electronic Control Unit (ECU)
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual
Optional
Optional Transmission Type:
4-Speed Automatic (INVECS-II)
Features
AWD Availability:
All-Wheel Drive (AWD) available on certain performance variants (e.g., Lancer Evolution).
📐 Dimensions
Exterior
Length Approx:
4500-4560 mm (varies by sub-model)
Width Approx:
1740-1760 mm
Height Approx:
1415-1445 mm
Weights
Curb Weight Approx:
1200-1400 kg (varies significantly by trim and engine)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Generally Good (varied by year and specific test)
IIHS Side Impact Test:
Acceptable to Good (varied by year and specific test)
Active Features
ABS:
Standard on most trims, optional on base models.
Traction Control:
Available on higher trims and performance models.
Electronic Stability Control:
Available on later models and higher trims.
Passive Features
Airbags Front:
Driver and front passenger airbags standard.
Airbags Side Curtain:
Available on select trims.
Seatbelt Pretensioners:
Standard on front seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional Rockford Fosgate premium audio system on higher trims.
Navigation:
Optional factory navigation system on some higher trim models.
Driver Assistance
Cruise Control:
Available on most trims.
Connectivity
Aux Input:
Available on later models and some aftermarket units.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (refer to manual for specific engine/oil type recommendations).
Air Filter Replacement:
Every 30,000 miles or as needed.
Spark Plug Replacement:
Every 60,000-100,000 miles (depending on spark plug type: platinum or iridium).
Timing Belt Replacement:
Crucial for 4G63/4G63T engines; typically 60,000-90,000 miles. Check manual for specific engine.
Fluid Specifications
Engine Oil Type:
API SN/SP, ILSAC GF-6A or equivalent. Viscosity typically 5W-30 or 5W-20 (consult manual).
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based, de-ionized water mix).
Transmission Fluid Manual:
API GL-4 gear oil, SAE 75W-90 (check manual for exact spec).
Transmission Fluid Automatic:
Mitsubishi ATF SP-III (or equivalent SP-II/SP-III compatible fluid).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Engine Issues:
Oil consumption (older engines), timing belt failure (if not replaced on schedule), potential catalytic converter issues.
Common Transmission Issues:
Automatic transmission clutch pack wear (high mileage), manual transmission clutch wear.
Common Suspension Issues:
Worn ball joints, tie rod ends, and control arm bushings; strut/shock absorber wear.
Common Electrical Issues:
Alternator failure, window regulator failure, power lock actuator failure.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Heritage:
Long history in automotive manufacturing, known for rally heritage (with Lancer Evolution) and innovative technologies.
Model Evolution
Lancer Lineage:
The Lancer nameplate has been in production since 1973, evolving through multiple generations. This 8th gen represents a significant redesign.
Production
Production Period:
2000-2007
Manufacturing Locations:
Japan, and various global assembly plants (e.g., USA, Australia, Thailand).
🏆 Awards & Recognition
Recognitions
Performance Awards:
Lancer Evolution variants consistently received accolades for performance and handling from automotive publications.
Ratings
Consumer Reports Reliability:
Varied; generally average to above average for the segment during its production run.
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