🏷️ Basic Information

Make:

Daewoo

Model:

Rezzo

Model Designation:

MPV

Chassis Code:

KLAV

Engine Code Common Gasoline:

F16D3 (1.6L I4)

Engine Code Common Diesel:

X20SED (2.0L DOHC Diesel - Less Common)

Chassis Code Variants:

KLAV (Likely specific to the Rezzo model generation)

👋 Introduction

Vehicle Segment:

Compact Multi-Purpose Vehicle (MPV) / Mini Van

Target Audience:

Families, individuals seeking versatile and practical transportation.

Key Competitors Era:

Kia Joice, Hyundai Trajet, Mitsubishi Space Wagon, Toyota Ipsum/Picnic, Nissan Liberty, Vauxhall/Opel Zafira, Renault Scénic.

Practicality:

Known for its spacious interior, flexible seating arrangements, and good cargo capacity, characteristic of the MPV segment.

Value Proposition:

Often positioned as a more affordable alternative to established Japanese and European competitors.

Daewoo Market Strategy:

Daewoo focused on offering well-equipped vehicles at competitive price points, often leveraging GM platforms and engineering.

📋 Manual Details

Manual Title:

Daewoo Rezzo 2000-2008 Service Repair Manual PDF Download

Model Years Covered:

2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008

Market Variants Covered:

Likely includes global specifications; specific regional variations may exist but are generally covered comprehensively for core mechanicals.

Estimated Page Count:

Varies significantly by specific manual content and publisher. Typically 1000+ pages for a complete factory service manual.

Manual Type:

Factory Service Repair Manual

Language:

English (Most likely, though original manuals may have been multilingual)

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing system, overhaul procedures.

Engine Management:

Fuel injection system (MPI), ignition system, emission control systems (catalytic converter, EGR), sensors (O2, MAF, TPS), ECU diagnosis and troubleshooting.

Transmission Manual:

Gearbox assembly, clutch, shift linkage, overhaul, fluid specifications.

Transmission Automatic:

Automatic transmission assembly (if applicable), torque converter, valve body, hydraulic control, overhaul, fluid specifications, electronic control unit (TCU) diagnosis.

Drivetrain:

Front-wheel drive system, drive shafts, CV joints, differentials.

Suspension:

Front suspension (MacPherson struts), rear suspension (multi-link or torsion beam - depending on variant), shock absorbers, springs, control arms, steering knuckle.

Steering:

Power steering system, steering rack, steering column, steering wheel, hydraulic pump and lines.

Brakes:

Front disc brakes, rear drum or disc brakes, brake booster, master cylinder, ABS system (if equipped), brake fluid specifications, bleeding procedures.

Electrical System:

Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting system (headlights, taillights, interior), horn, wiper system.

Body And Chassis:

Body panels, doors, hood, tailgate, interior trim, seat mechanisms, glass replacement, chassis structure, rust prevention.

HVAC:

Air conditioning system, heater core, blower motor, refrigerant type and capacity, troubleshooting.

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake inspection, tire rotation.

Troubleshooting:

Diagnostic flowcharts, symptom-based problem solving, common fault finding for all major systems.

Repair Procedures:

Step-by-step instructions for disassembly, repair, and reassembly of all major components and systems.

Technical Data Specification:

Torque specifications for bolts and fasteners, engine clearances, fluid capacities, electrical specifications, diagnostic trouble codes (DTCs).

Technical Depth:

Comprehensive. Covers basic maintenance through to full engine and transmission rebuilds. Includes diagnostic procedures and component replacement.

📊 Manual Specifications

File Type:

PDF

Searchability:

Typically searchable text within the PDF for quick information retrieval.

Printability:

Printable for creating a physical copy.

Image Resolution:

Generally good quality scans or original digital files, suitable for viewing diagrams and illustrations.

Binding Type For Printed Version:

N/A (Digital Product)

Paper Type For Printed Version:

N/A (Digital Product)

⚙️ Engine Specifications

Engine 1 Displacement:

1.6 Liters (1598 cc)

Engine 1 Type:

Inline 4-cylinder, DOHC, 16 valves

Engine 1 Fuel System:

Multi-Point Fuel Injection (MPI)

Engine 1 Horsepower:

Approximately 105-115 PS (77-85 kW) at 6000 rpm (variant dependent)

Engine 1 Torque:

Approximately 140-150 Nm (103-111 lb-ft) at 3200-4000 rpm (variant dependent)

Engine 1 Bore X Stroke:

Typically 79.0 mm x 81.5 mm

Engine 1 Compression Ratio:

Around 9.5:1 to 10.0:1

Optional Engine Displacement:

2.0 Liters (1998 cc) - Diesel (X20SED)

Optional Engine Type:

Inline 4-cylinder, DOHC, Turbocharged Diesel

Optional Engine Horsepower:

Approximately 100-115 PS (74-85 kW) (diesel variant)

Optional Engine Torque:

Approximately 200-220 Nm (148-162 lb-ft) (diesel variant)

Fuel Type Recommended:

Unleaded Gasoline (RON 91 or higher)

Fuel Tank Capacity:

Approximately 55-60 Liters

🔧 Transmission

Standard Transmission:

5-speed Manual Transmission

Optional Transmission:

4-speed Automatic Transmission

Transmission Cooling:

Automatic transmission may feature an auxiliary cooler integrated with the radiator.

Transmission Fluid Type Manual:

API GL-4, SAE 75W-90 (General recommendation, consult manual for exact spec)

Transmission Fluid Type Automatic:

Dexron III/Mercon compatible (General recommendation, consult manual for exact spec)

📐 Dimensions

Length:

Approx. 4,285 mm

Width:

Approx. 1,720 mm

Height:

Approx. 1,675 mm

Wheelbase:

Approx. 2,630 mm

Ground Clearance:

Variable, typically around 150-180 mm

Curb Weight:

Approx. 1,350 - 1,450 kg (depending on configuration)

Gross Vehicle Weight Rating Gvwr:

Consult vehicle plate, typically around 1,900 kg

Cargo Volume Rear Seats Up:

Significant for an MPV, designed for passenger and cargo flexibility.

Cargo Volume Rear Seats Folded:

Substantially increased for utility, allowing for bulky items.

Seating Capacity:

7 Seats (typically 2+3+2 configuration)

🛡️ Safety Features

Crash Test Ratings:

Likely underwent various regional crash tests. Specific results depend on market and testing authority. Generally, built to meet 2000s safety standards.

ABS:

Anti-lock Braking System (Optional on some trims/markets)

Ebd:

Electronic Brakeforce Distribution (often paired with ABS)

Airbags:

Front driver and passenger airbags standard. Side airbags may have been optional.

Seat Belts:

3-point seat belts for all occupants, with pre-tensioners for front seats.

Child Seat Anchors:

ISOFIX or LATCH points (depending on market regulations).

Body Structure:

Reinforced body structure with crumple zones for improved crashworthiness.

💡 Technology Features

Audio System:

Factory fitted AM/FM radio with CD player and possibly cassette. Speaker configuration varies by trim level.

Display Screen:

Basic digital or analog display for radio tuning and clock. No large touchscreen infotainment systems typical of modern vehicles.

Cruise Control:

Available on higher trim levels.

Parking Sensors:

Less common for this era, likely not standard.

Auxiliary Input:

Unlikely to have a standard auxiliary audio input or USB port. Aftermarket solutions would be required.

🔧 Maintenance

Oil Change Interval Petrol:

Every 7,500 - 10,000 miles or 6-12 months (whichever comes first). Consult manual for precise interval.

Oil Change Interval Diesel:

Every 5,000 - 7,500 miles or 6-12 months (whichever comes first). Diesel engines typically require more frequent changes. Consult manual.

Air Filter Replacement:

Every 15,000 - 30,000 miles or as needed based on driving conditions. Consult manual.

Spark Plug Replacement Petrol:

Every 30,000 - 60,000 miles, depending on spark plug type (copper, platinum, iridium). Consult manual for specific type and interval.

Timing Belt Replacement:

Critical item. Typically every 60,000 - 90,000 miles or 5-7 years for gasoline engines. Diesel engines may have timing chains or different belt intervals. **Crucial to verify in manual due to potential for catastrophic engine damage if it breaks.**

Engine Oil Type Petrol:

SAE 10W-30 or 10W-40, API SJ/SL or higher. Consult manual for exact viscosity and API rating.

Engine Oil Capacity Petrol:

Approximately 3.7 - 4.2 Liters (including filter)

Coolant Type:

Ethylene Glycol based coolant, typically long-life red or pink (OAT/HOAT). Consult manual for specific type and mix ratio (50/50).

Brake Fluid Type:

DOT 3 or DOT 4.

Common Wear Items:

Suspension components (bushings, ball joints, tie rod ends), brake pads and rotors, exhaust system components, clutch wear (manual transmission), engine mounts.

Potential Reliability Concerns:

Electrical gremlins can sometimes appear in older vehicles. Some owners report issues with power steering pumps or minor oil leaks from seals. The automatic transmission can be sensitive to maintenance.

Timing Belt Failure Risk:

As with any vehicle using a timing belt, failure to replace it at recommended intervals can lead to severe engine damage (bent valves, piston damage). This is a critical maintenance item.

📚 Vehicle History

Daewoo Motors:

Daewoo Motors was a South Korean automobile manufacturer, established in 1983 and later became part of General Motors in 2002. Known for offering diverse models, many based on GM platforms.

Rezzo Development:

The Rezzo was Daewoo's offering in the compact MPV segment, designed as a practical family vehicle. It succeeded models like the Daewoo Espero and was related to the Daewoo Nubira platform.

Rebranding After Gm Acquisition:

Following GM's acquisition, some Daewoo models were rebadged and sold under other GM brands (e.g., Chevrolet Tacuma in some markets). The Rezzo itself maintained its name in many regions.

Production Period:

2000-2008

Manufacturing Locations:

Primarily South Korea. Potentially other assembly plants depending on global sales strategy.

🏆 Awards & Recognition

Design Awards:

No widely publicized major design awards are associated with the Daewoo Rezzo.

Consumer Reports Ratings:

Consumer Reports ratings are generally not available for Daewoo models in many major markets due to limited sales or brand withdrawal. Reliability trends would be assessed based on aggregated data and owner feedback.

Emissions Certifications:

Compliant with prevailing emissions standards for the period in the markets where it was sold (e.g., Euro 3, EPA standards).