Vehicle Segment:
Compact SUV / Mini SUV / Kei SUV (depending on market and specific variant)
Target Audience:
DIY enthusiasts, independent repair shops, fleet maintenance
Competitors:
Suzuki Jimny, Mitsubishi Pajero Mini, Honda HR-V (early models), Toyota RAV4 (early models), Nissan Terrano/X-Trail (early models)
Vehicle Strengths:
Compact size, maneuverability, often available with 4WD, robust for its class, fuel efficiency
Manual Value Proposition:
Provides comprehensive technical data essential for maintaining and repairing the Terios, covering a wide span of production years and chassis variants.
Coverage Years:
2000-2012 (Split into 2000-2005 for J102 and 2006-2012 for J200/J210/J211 series)
Regions Covered:
Global (with emphasis on regions where these models were prevalent)
Estimated Total Pages:
Estimated 1000+ pages (combined for both manuals)
Type:
Workshop Repair and Service Manual
Languages:
English (EN), Spanish (ES) for the 2006-2012 manual; English for the 2000-2005 manual
Digital Format:
Digital Download (Likely PDF)
Engine:
Engine mechanical, cooling system, lubrication system, fuel system, ignition system, emission control system, engine management systems (ECU diagnostics and parameters)
Transmission:
Manual transmission (clutch, gearbox, driveline) and Automatic transmission (torque converter, gearsets, control systems)
Drivetrain:
Four-wheel drive (4WD) system, transfer case, differentials (front and rear), driveshafts, CV joints
Suspension And Steering:
Front suspension (struts, control arms, springs), Rear suspension (multi-link or solid axle depending on generation/model), power steering system, steering column
Brakes:
Front and rear brake systems (disc and drum configurations), ABS (Anti-lock Braking System) components and diagnostics
Electrical:
Wiring diagrams, lighting system, charging system (alternator, battery), starting system, fuses and relays, instrument cluster, power accessories
Body And Chassis:
Body panels, doors, glass, interior trim, chassis components, frame structure, exhaust system
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components, operation, and service
Maintenance:
Scheduled maintenance checks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, fuel, cabin)
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnosis, electrical system testing procedures
Repair:
Component removal and installation procedures, overhaul instructions for major assemblies (engine, transmission), bodywork repair guidelines
Adjustments And Settings:
Wheel alignment specifications, brake adjustment, timing adjustments (where applicable), clutch adjustment
Depth:
Comprehensive (from routine maintenance to complete engine/transmission rebuilds and major component repairs)
Diagnostic Focus:
Detailed diagnostic procedures, including use of diagnostic tools and interpretation of sensor data
Specification Detail:
Includes detailed torque specifications, clearances, fluid capacities, and electrical resistance values
Format Type:
Digital (PDF)
Searchability:
Likely searchable text-based PDF, allowing for quick access to information
Image Resolution:
High resolution images and diagrams, suitable for printing
Binding For Physical Copy:
N/A (Digital Product)
Paper Type For Physical Copy:
N/A (Digital Product)
Completeness Level:
Complete workshop manual, not excerpted or partial
Engine Family J102:
K3-VE (1.3L DOHC 4-cylinder)
Engine Family J200:
K3-VE (1.3L DOHC 4-cylinder), K3-VET (1.3L Turbocharged DOHC 4-cylinder)
Engine Family J210 J211:
3SZ-VE (1.5L DOHC 4-cylinder)
Horsepower K3 Ve:
Approx. 83-87 hp @ 6000 rpm
Torque K3 Ve:
Approx. 120-124 Nm @ 3200 rpm
Horsepower K3 Vet:
Approx. 140 hp @ 6000 rpm
Torque K3 Vet:
Approx. 190 Nm @ 3000 rpm
Horsepower 3Sz Ve:
Approx. 109 hp @ 6000 rpm
Torque 3Sz Ve:
Approx. 141 Nm @ 4400 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPFI)
Fuel Type:
Unleaded Gasoline (Petrol)
ECU Type:
Denso or Mitsubishi Electronic Control Unit (ECU) - specific models vary
Transmission Type Standard:
5-speed Manual Transmission
Transmission Type Optional:
4-speed Automatic Transmission
Drivetrain Options:
Rear-Wheel Drive (RWD) and Selectable/Permanent Four-Wheel Drive (4WD) with Locking Center Differential (on some models)
Manual Transmission Fluid:
API GL-4 SAE 75W-90 (Refer to manual for exact specification and capacity)
Automatic Transmission Fluid:
Dexron III or equivalent (Refer to manual for exact specification and capacity)
Length:
Approx. 3,895 mm (153.3 in)
Width:
Approx. 1,695 mm (66.7 in)
Height:
Approx. 1,705 mm (67.1 in) (with roof rails)
Length:
Approx. 4,100 mm (161.4 in)
Width:
Approx. 1,720 mm (67.7 in)
Height:
Approx. 1,735-1,745 mm (68.3-68.7 in)
Cargo Volume Rear Seats Up:
Varies by configuration, typically around 300-350 liters
Curb Weight Approx:
1100 - 1300 kg (depending on engine, drivetrain, and trim)
Gross Vehicle Weight Rating Gvwr Approx:
1600 - 1700 kg
Crash Test Ratings:
Variable depending on market and specific test. Older models may not have comprehensive ratings by modern standards. Refer to specific year/market test results.
ABS:
Available, standard on later models and higher trims
Traction Control TCS:
Available on some 4WD models and later generations
Electronic Stability Control Esc:
Less common on earlier models, available on later generations/specific markets
Airbags:
Driver and Passenger Front Airbags standard on most models. Side airbags available on higher trims/later models.
Seatbelts:
3-point seatbelts with pretensioners and load limiters
Child Seat Anchors:
ISOFIX/LATCH compatible (depending on market and regulations)
Audio System:
Factory fitted AM/FM/CD players, optional MP3 compatibility and auxiliary input (later models)
Navigation:
Rarely factory fitted; typically aftermarket units
Parking Sensors:
Optional on higher trims/later models
Power Windows Locks:
Standard on most trims, available with keyless entry on higher specs
Charging Ports:
12V accessory power outlet
Engine Oil Change:
Every 10,000 km or 12 months, whichever comes first (refer to manual for specific engine and oil type)
Air Filter Replacement:
Every 20,000-40,000 km or as needed based on driving conditions
Spark Plug Replacement:
Every 40,000-100,000 km depending on spark plug type (standard vs. iridium)
Coolant Replacement:
Every 40,000 km or 2-3 years
Engine Oil Specification:
API SJ/SL/SM or ILSAC GF-3/GF-4, SAE 5W-30 or 10W-30 (depending on climate). Refer to manual for precise viscosity and API rating.
Coolant Specification:
Ethylene Glycol based, pre-diluted or concentrate (mix 50/50 with distilled water). Toyota Super Long Life Coolant is often a suitable aftermarket alternative. Always verify color and type.
Brake Fluid Specification:
DOT 3 or DOT 4
Common Wear Items:
Clutch wear (manual transmission), suspension bushings, exhaust system corrosion, CV joint boots.
Engine Specific:
Occasional issues with ignition coils or spark plugs, potential for valve stem seal wear leading to oil consumption on higher mileage engines.
4Wd System:
Transfer case and differential seals can weep fluid. Check for proper engagement of 4WD system.
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, is known for producing smaller, fuel-efficient vehicles, often with a focus on practicality and value.
First Generation J100:
Launched in 1998 (production for J102 series starting 2000), based on the Daihatsu Feroza platform, known for its compact size and off-road capability. Often rebadged as Toyota RAV4 in some markets initially.
Second Generation J200:
Launched in 2004 (globally), significantly redesigned with a more modern appearance and improved interior. Offered with 1.3L and 1.5L engines, and also rebadged as Toyota Passo/Daihatsu Boon in some configurations as a smaller city car.
Manufacturing Locations:
Primarily Japan, with production also occurring in other countries through licensing and joint ventures (e.g., Indonesia, Malaysia).
