BMW 325xi 2000 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 325xi Year: 2000 Codes Chassis Code: E46 Engine Code Designation: M54B25 👋 Introduction Market Position Vehicle Segment: Compact Executive Sedan/Wagon Target Audience: Enthusiasts,...

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类型: Car

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标签: 2000 325xi BMW Car Cars Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

325xi

Year:

Codes

Chassis Code:

Engine Code Designation:

M54B25

👋 Introduction

Market Position

Vehicle Segment:

Compact Executive Sedan/Wagon

Target Audience:

Enthusiasts, DIY mechanics, independent repair shops

Competitive Analysis

Key Competitors:

Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS300

Key Features

Performance Focus:

Known for sporty handling and a balanced chassis.

Drivetrain Advantage:

The 'xi' designation signifies BMW's advanced xDrive all-wheel-drive system, offering enhanced traction and stability.

Manual Value Proposition:

Provides expert-level guidance for maintaining and repairing a premium European vehicle, enabling significant cost savings compared to dealership service.

📋 Manual Details

Coverage Areas

Engine Coverage:

All gasoline engines for the 2000 325xi model

Transmission Coverage:

All automatic and manual transmissions

Drivetrain Coverage:

All-Wheel Drive (xi) specific components and systems

Body And Chassis Coverage:

Exterior body panels, interior trim, chassis, suspension, steering

Electrical System Coverage:

Wiring diagrams, diagnostic procedures, ECU information, lighting, accessories

Other Systems Covered:

Brakes, HVAC, fuel system, exhaust system, cooling system

Page Count

Estimated Page Count:

1500+

Manual Type

Manual Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, piston, crankshaft, timing, oil pump, lubrication system

Engine Management:

Fuel injection, ignition system, emission controls, sensors, actuators, DME (Digital Motor Electronics) diagnosis

Transmission Mechanical:

Transmission disassembly, assembly, torque converter, valve body, clutches, seals

Transmission Electronic:

Transmission control unit (TCU) diagnosis, mechatronics, shift solenoids

Drivetrain Components:

Front and rear differentials, transfer case, driveshafts, CV joints, wheel bearings

Braking System:

Brake pad and rotor replacement, caliper overhaul, ABS (Anti-lock Braking System) diagnosis, DSC (Dynamic Stability Control) systems

Suspension System:

Struts, shocks, control arms, sway bars, bushings, wheel alignment specifications

Steering System:

Steering rack, power steering pump, tie rods, steering column

Cooling System:

Radiator, water pump, thermostat, coolant hoses, pressure testing

Fuel System:

Fuel pump, fuel injectors, fuel filter, fuel pressure testing, EVAP system

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, O2 sensors

HVAC System:

Air conditioning compressor, evaporator, condenser, blower motor, climate control panel

Lighting And Electrical:

Headlights, taillights, interior lighting, power windows, locks, mirrors, starter, alternator

Body Electrical:

Central locking system, alarm system, sunroof operation, dashboard controls

Diagnostics:

OBD-II (On-Board Diagnostics II) procedures, fault code interpretation, troubleshooting charts

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug changes, fluid checks and top-offs, brake inspections

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs

Troubleshooting Guides:

Step-by-step diagnostic procedures for common and complex issues

Component Replacement:

Detailed instructions for replacing virtually all serviceable parts

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems

Torque Specifications:

Accurate torque values for all fasteners during assembly and disassembly

Special Tools:

Identification and usage instructions for specialized BMW tools

Technical Depth

Depth Level:

Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls.

Diagnostic Capability:

Advanced: Includes detailed diagnostic trees, fault code explanations, and electrical system tracing.

Rebuild Procedures:

Detailed, step-by-step rebuild instructions for major mechanical components.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Printable:

Print Quality

Image Resolution:

High-resolution for clear diagrams and illustrations

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Name:

M54B25

Engine Type:

Inline 6-cylinder, naturally aspirated

Displacement:

2.5 Liters (2494 cc)

Bore X Stroke:

84.0 mm x 75.0 mm

Compression Ratio:

10.2:1

Valve Train:

DOHC, 24 valves (4 per cylinder), VANOS (Variable Valve Timing)

Performance

Horsepower:

184 hp @ 6000 rpm

Torque:

235 Nm (173 lb-ft) @ 3500 rpm

Fuel System

Fuel Delivery:

Sequential Multi-Point Fuel Injection (Bosch Motronic ME7.2)

Recommended Fuel:

Premium Unleaded (91 AKI or higher)

Engine Oil

Recommended Oil Viscosity:

SAE 5W-30 (BMW Longlife-01 or equivalent)

Oil Capacity W Filter:

6.5 Liters (6.9 US Quarts)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission (Getrag GS5-39DZ or similar)

Optional

Transmission Type:

5-speed Automatic Transmission (ZF 5HP19)

Features

Drivetrain:

xDrive All-Wheel Drive (Permanent)

Transmission Fluid

Manual Fluid Spec:

GL-4 or GL-5 Synthetic Gear Oil (e.g., Red Line MTL)

Automatic Fluid Spec:

BMW ATF JWS 3309 (Mobil ATF 3309) or equivalent

📐 Dimensions

Exterior

Length:

4471 mm (176.0 inches)

Width:

1739 mm (68.5 inches)

Height:

1415 mm (55.7 inches)

Wheelbase:

2760 mm (108.7 inches)

Front Track:

1471 mm (57.9 inches)

Rear Track:

1476 mm (58.1 inches)

Weights

Curb Weight Approx:

1570 kg (3461 lbs)

Gross Vehicle Weight Rating:

2050 kg (4519 lbs)

Cargo

Trunk Volume:

440 Liters (15.5 cubic feet)

Wheels And Tires

Standard Wheel Size:

16 x 7.0 inches

Standard Tire Size:

205/55R16

Bolt Pattern:

5x120 mm

Center Bore:

72.5 mm

Lug Nut Size:

M12 x 1.5

🛡️ Safety Features

Ratings

NHTSA Frontal Impact:

4/5 Stars (Driver and Passenger)

IIHS Frontal Offset:

Active Features

Standard

Traction Control:

Standard (ASC+T - Automatic Stability Control + Traction)

Stability Control:

Available (DSC - Dynamic Stability Control)

Drivetrain:

All-Wheel Drive (xDrive) for enhanced grip

Passive Features

Airbags:

Driver and front passenger airbags, optional side airbags

Seatbelts:

3-point inertia-reel seatbelts with pre-tensioners

Body Structure:

Reinforced safety cage, crumple zones

💡 Technology Features

Infotainment

Radio System:

BMW Business CD or Professional RDS system.

Navigation:

Optional MK II or MK III navigation system.

Audio System:

Optional Harman Kardon premium audio system.

Driver Assistance

Parking Assistance:

Optional rear parking sensors (Park Distance Control - PDC).

Connectivity

Phone Integration:

Optional Bluetooth hands-free preparation with cradle.

Vehicle Electronics

Comfort Access:

Remote central locking, keyless entry (optional).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500-10,000 miles or annually, or as indicated by the CBS (Condition Based Service) system.

Air Filter Replacement:

Every 30,000 miles or as needed based on inspection.

Cabin Filter Replacement:

Every 15,000 miles or annually.

Spark Plug Replacement:

Every 100,000 miles for iridium spark plugs (check specific recommendations for the M54 engine).

Brake Fluid Flush:

Every 2 years.

Coolant Flush:

BMW Blue Coolant: Every 4 years or 100,000 miles, then every 2 years or 50,000 miles.

Fluid Specifications

Power Steering Fluid:

BMW Power Steering Fluid (or Pentosin CHF 11S)

Brake Fluid:

DOT 4 (BMW recommends DOT 4 PLUS)

Known Issues

Vibration Issues:

Propeller shaft center bearing, driveshaft flex disc, wheel balancing, control arm bushings.

Cooling System Leaks:

Plastic expansion tank cracking, water pump failure (plastic impeller), hose degradation.

Oil Leaks:

Valve cover gasket, oil filter housing gasket, oil pan gasket, CCV (Crankcase Ventilation) system.

Vanos System:

Degraded O-rings in the VANOS system can cause rough idle and reduced performance.

ABS/Dsc Sensors:

Wheel speed sensor failures are common, leading to ABS and DSC warning lights.

Ccv System Clogging:

The PCV system can clog, leading to increased crankcase pressure and oil leaks.

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

Known for 'The Ultimate Driving Machine,' emphasizing performance, handling, and engineering excellence.

Model Evolution

E46 Generation:

The E46 generation (1998-2006) represented a significant step forward in design, technology, and chassis dynamics for the 3 Series.

325Xi Introduction:

The 325xi variant was introduced as part of the E46 lineup, offering the renowned BMW driving experience with the added security of all-wheel drive.

Production

Production Years E46:

1998-2006

Manufacturing Locations:

Germany (Dingolfing, Munich), South Africa, USA (Spartanburg)

🏆 Awards & Recognition

Recognitions

Car And Driver 10 Best:

The E46 3 Series, including variants like the 325xi, was a frequent recipient of Car and Driver's 10Best awards during its production run for its excellent driving dynamics and overall refinement.

Ratings

Consumer Reports Reliability:

Generally rated as average to above average for its class, though specific model years and common issues can vary.

Certifications

Euro Ncap:

The E46 generation achieved a 4-star rating in Euro NCAP crash tests.