BMW 328 328i 2000 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 328i Year: 2000 Generation Chassis Code: E46 Codes Engine Code Primary: M52TU B28 👋 Introduction Market Position Vehicle Class:...

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Description

🏷️ Basic Information

Identification

Make:

Model:

3 Series

Model Variant:

Year:

Generation

Chassis Code:

Codes

Engine Code Primary:

M52TU B28

👋 Introduction

Market Position

Vehicle Class:

Compact Executive Sedan/Coupe (E46 generation)

Competitive Analysis

Competitors 2000:

Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus IS300, Infiniti G20.

Key Features

Engineering Philosophy:

BMW's signature rear-wheel-drive dynamics, balanced chassis, premium interior, and sophisticated engine technology.

Target Audience:

Enthusiasts and drivers prioritizing performance, handling, and a luxurious driving experience.

Manual Value Proposition

Benefit To Owner:

Enables owners to perform maintenance and repairs accurately, saving costs and preserving vehicle integrity.

Benefit To Technician:

Provides the essential data and procedures used by professional BMW technicians.

📋 Manual Details

Coverage Areas

Overall Scope:

Comprehensive service, repair, and diagnostic information for the 2000 BMW 328i (E46).

Specific Systems:

Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Emissions Control, Diagnostic Trouble Codes (DTCs).

Page Count

Estimated Pages:

Approximately 1000+

Manual Type

Type:

Workshop Service Repair Manual

Language

Primary Language:

English

Format

Format Type:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full engine disassembly, assembly, component testing, timing procedures, cylinder head, piston, crankshaft, camshafts, valvetrain.

Engine Management:

Fuel injection system, ignition system, emission control systems (including VANOS), sensors, actuators, ECU diagnostics.

Transmission Manual:

Clutch, gearbox overhaul, gear shift mechanism, maintenance and repair of the manual gearbox.

Transmission Automatic:

Automatic transmission diagnosis, fluid service, filter replacement, control module diagnostics, common fault codes.

Drivetrain:

Driveshafts, CV joints, differential, rear axle assembly, prop shaft.

Suspension Front:

MacPherson struts, control arms, ball joints, wheel bearings, alignment specifications.

Steering:

Power steering system, steering rack, tie rods, steering column, diagnostic and repair.

Brakes Front:

Disc brake system, caliper overhaul, pad replacement, rotor specifications, ABS components.

Electrical System:

Battery, charging system, starter motor, lighting system, fuses, relays, wiring diagrams.

Body Electrical:

Power windows, mirrors, locks, central locking system, interior/exterior lighting, instrument cluster, warning lights.

HVAC:

Air conditioning system, heater core, blower motor, climate control module, refrigerant handling, diagnostic procedures.

Suspension Rear

Sub Section:

Multi-link suspension, shock absorbers, bushings, alignment specifications.

Brakes Rear

Sub Section:

Disc brake system, caliper overhaul, pad replacement, rotor specifications, parking brake mechanism.

Bodywork

Exterior:

Body panel removal/installation, door mechanisms, glass replacement, seals, bumpers.

Interior:

Seat removal/installation, dashboard disassembly, trim panel replacement, sound deadening.

Procedures Included

Routine Maintenance:

Oil and filter changes, spark plug replacement, air filter replacement, cabin filter replacement, coolant flush.

Component Replacement:

Alternator, starter, water pump, thermostat, fuel pump, mass airflow sensor, ignition coils, oxygen sensors.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults, using diagnostic tools and visual inspection.

Diagnostics:

OBD-II diagnostics, interpreting fault codes, live data analysis, advanced electronic diagnostics.

Rebuilding:

Detailed instructions for engine and transmission rebuilds, including torque specifications and clearances.

Technical Depth

Level:

Professional / Factory Level

Detail Level:

Includes detailed torque specifications, tolerances, special tool requirements, and step-by-step repair procedures.

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Likely text-searchable for quick information retrieval.

Printability:

Printable pages for physical reference.

Print Quality

Image Clarity:

High-resolution diagrams and illustrations.

Binding Type

Physical Manual:

N/A (Digital)

Paper Type

Physical Manual:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Engine Designation:

M52TU B28 (Technical Update)

Configuration:

Inline 6-cylinder

Displacement:

2.8 Liters (2793 cc)

Bore X Stroke:

84.0 mm x 85.0 mm

Compression Ratio:

10.2:1

Valve Train:

DOHC, 4 valves per cylinder, Double VANOS (Variable Valve Timing)

Performance

Horsepower Hp:

193 hp @ 5500 rpm

Torque Lb Ft:

206 lb-ft @ 3500 rpm

Fuel System

Induction:

Electronic multi-point fuel injection (Bosch Motronic ME7.2)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Fuel Delivery:

Electric fuel pump with pressure regulator

🔧 Transmission

Standard

Type Manual:

5-speed Manual Getrag GS5-39DZ

Optional

Type Automatic:

5-speed Steptronic Automatic (GM 5L40-E)

Features

Clutch Type:

Hydraulic, single dry plate

Automatic Control:

Electronic control with adaptive shift programs and Steptronic manual shift mode.

Fluid Specifications

Manual Transmission Fluid:

BMW MTF LT-2 (or equivalent Pentosin MTF2)

Automatic Transmission Fluid:

Dexron III (or equivalent)

📐 Dimensions

Exterior

Length:

177.4 inches (4506 mm)

Width:

68.9 inches (1750 mm)

Height:

55.4 inches (1407 mm)

Wheelbase:

107.3 inches (2726 mm)

Weights

Curb Weight Manual:

3375 lbs (1531 kg)

Curb Weight Automatic:

3450 lbs (1565 kg)

Gross Vehicle Weight Rating Gvwr:

4497 lbs (2040 kg)

Towing Capacity:

Not recommended for towing

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4/5 Stars (Driver/Passenger) - 2000 model year testing

IIHS Side Impact:

Good (for vehicles of similar design)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Standard Automatic Stability Control (ASC+T)

Stability Control:

Standard Dynamic Stability Control (DSC) (optional on some early models, standard on later E46)

Passive Features

Airbags Front:

Dual front airbags

Airbags Side:

Optional front-seat side-impact airbags

Seatbelts:

Three-point inertia-reel seat belts with front pre-tensioners

Chassis Design:

Reinforced safety cell construction

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player, optional premium sound systems (e.g., Harman Kardon).

Navigation:

Optional factory navigation system (MK III or MK IV era).

Driver Assistance

Parking Assistance:

Optional rear parking sensors (Park Distance Control - PDC).

Connectivity

Cellular:

Optional integrated BMW Assist telematics system (may be defunct due to network changes).

Convenience

Climate Control:

Optional automatic climate control with digital display.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 - 10,000 miles (12,000 - 16,000 km) or as indicated by the Condition Based Service (CBS) system, typically annually.

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on driving conditions.

Cabin Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually.

Spark Plug Replacement:

Every 60,000 miles (96,000 km) for standard plugs, or 100,000 miles (160,000 km) for long-life plugs (check specific application).

Coolant Flush:

Every 2-3 years or 30,000-50,000 miles (48,000-80,000 km).

Brake Fluid Flush:

Every 2 years (regardless of mileage).

Fluid Specifications

Engine Oil Type:

SAE 5W-40 Synthetic (BMW Longlife-01 or LL-04 specifications recommended).

Engine Oil Capacity:

6.5 US Quarts (6.2 Liters)

Coolant Type:

BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) mixed with distilled water (50/50 ratio).

Power Steering Fluid:

Pentosin CHF 11S (Green)

Known Issues

Vibration Causes:

Driveshaft flex disc wear, center support bearing failure, differential mount wear, driveshaft imbalance.

Cooling System:

Plastic expansion tank cracking, water pump failure (plastic impeller prone to failure), thermostat housing leaks.

Oil Leaks:

Valve cover gasket, oil pan gasket, oil filter housing gasket.

Electrical Issues:

ABS/ASC module failure, VANOS solenoid issues, starter motor failure, window regulator failures.

Suspension:

Control arm bushings, sway bar links, ball joints wear, rear subframe bushings can crack/separate.

Interior Features:

Pixelation on instrument cluster displays, door panel creaks, headliner sagging.

Engine Performance:

VANOS system issues affecting low-end torque and idle stability, rough idle due to vacuum leaks or faulty ignition components.

📚 Vehicle History

Brand Heritage

Bmw History:

Bayerische Motoren Werke AG, renowned for its engineering prowess, performance vehicles, and luxury automobiles since 1916.

Model Evolution

E46 Introduction:

The E46 generation of the 3 Series was introduced in 1998 as a successor to the E36, featuring a more refined chassis, advanced technology, and a focus on improved driving dynamics.

E46 Facelift:

The E46 received a facelift (LCI) in 2001, with styling updates and powertrain revisions. The 2000 model is pre-facelift.

328I Positioning:

The 328i was positioned as the mid-range gasoline engine option, offering a balance of performance and efficiency, sitting below the 330i (which arrived later in the E46 lifecycle).

Production

Production Period:

E46: 1998-2006 (sedan), 1999-2006 (coupe/convertible), 2000-2007 (touring).

Manufacturing Locations:

Germany (primarily Dingolfing), Austria, South Africa, Thailand, Egypt, Russia, India, Indonesia, China.

🏆 Awards & Recognition

Recognitions

Car And Driver Best:

Car and Driver 10 Best list for multiple years during the E46 generation's run.

ધોરી સ્તાન:

Known for exceptional handling and driver engagement.

Ratings

Jd Power Dependability:

Variable, but generally well-regarded for build quality and driving experience.