Chrysler Voyager 2000 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 2000 Production Years Covered: 2000 Codes Platform Code: NS (related to Dodge Caravan/Plymouth Voyager) 👋 Introduction Market Position Vehicle Segment: Minivan...

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标签: 2000 Car Cars Chrysler Voyager

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Voyager

Year:

Production Years Covered:

Codes

Platform Code:

NS (related to Dodge Caravan/Plymouth Voyager)

👋 Introduction

Market Position

Vehicle Segment:

Minivan

Target Audience:

Families, individuals needing versatile cargo and passenger capacity.

Competitive Analysis

Key Competitors:

Ford Windstar, Chevrolet Venture, Pontiac Montana, Honda Odyssey, Toyota Sienna.

Key Features

Common Features:

Spacious interior, sliding rear doors, flexible seating configurations, available all-wheel drive (AWD) on some models.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

Digital (Likely PDF)

Page Count

Estimated Page Count:

Over 1500 pages (typical for comprehensive factory service manuals)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, inspection, and reassembly procedures for all engine components. Includes timing belt/chain service, piston and ring replacement, cylinder head service, crankshaft and bearing service.

Engine Performance:

Fuel injection system diagnosis and repair, ignition system troubleshooting, emissions control systems, cooling system, lubrication system.

Transmission Automatic:

Complete overhaul procedures, torque converter service, valve body diagnosis, electronic control module (TCM) interfacing and troubleshooting, fluid changes.

Transmission Manual:

If applicable, overhaul, clutch replacement, and drive axle service.

Drivetrain And Axles:

Front wheel drive axle assembly (CV joints, boots), rear axle differential service (if applicable), driveshaft alignment and repair.

Brakes System:

Front and rear brake component replacement (pads, rotors, calipers, drums, shoes), hydraulic system bleeding, ABS diagnostics and repair, parking brake adjustment.

Suspension And Steering:

Front and rear suspension component replacement (struts, shocks, control arms, ball joints, tie rod ends), power steering system diagnosis and repair, wheel alignment specifications.

Body And Frame:

Body panel alignment, door and liftgate service, interior trim removal and installation, rust repair, structural integrity checks.

Electrical System:

Detailed wiring diagrams, fuse and relay locations, power distribution, battery and charging system, starting system, lighting system, horn, wipers, power accessories.

Climate Control HVAC:

Air conditioning system (refrigerant handling, compressor, evaporator, condenser), heater core service, blower motor, climate control module diagnosis.

Safety Restraint System:

Airbag system diagnosis, SRS module replacement, seat belt service.

Diagnostic Troubleshooting:

Extensive troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs), and component testing procedures. Includes use of diagnostic scan tools.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-offs, tire rotation.

Major Repairs:

Engine rebuilding, transmission overhaul, suspension component replacement, brake caliper replacement, radiator replacement.

Component Replacement:

Detailed instructions for replacing nearly every serviceable component on the vehicle.

Troubleshooting Guides:

Symptom-based troubleshooting charts and diagnostic flowcharts for common and uncommon issues.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls. Suitable for professional technicians and advanced DIYers.

Diagnostic Capabilities:

Includes specifications for diagnostic scan tools, sensor readings, and interpretation of diagnostic trouble codes (DTCs).

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Searchability:

Searchable text content for quick access to specific information.

Print Quality

Resolution:

High resolution, suitable for printing individual pages or the entire manual.

Binding Type

Physical Format If Printed:

Spiral-bound or perfect-bound (if it were a printed manual).

Paper Type

Physical Format If Printed:

Heavy-duty, coated paper stock to withstand shop use.

⚙️ Engine Specifications

Primary Engine

Engine Type:

SOHC V6 (likely)

Engine Displacement:

3.3L (3301cc) or 3.8L (3770cc) V6 (common for this era Chrysler minivans)

Bore X Stroke:

Refer to manual for specific engine variant (e.g., 3.3L: 3.66 x 3.27 in, 3.8L: 3.91 x 3.38 in)

Performance

Horsepower Approximate:

3.3L: ~150-160 hp, 3.8L: ~180-190 hp

Torque Approximate:

3.3L: ~185-195 lb-ft, 3.8L: ~220-230 lb-ft

Fuel System

Fuel Delivery:

Electronic Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane recommended)

Engine Codes

Engine Identification:

VIN code 'E' for 3.3L, VIN code 'L' for 3.8L (typically)

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic Transmission (e.g., 41TE/42LE)

Optional

Optional Transmission:

All-Wheel Drive (AWD) variant with automatic transmission.

Features

Transmission Fluid Type:

ATF+4 (Automatic Transmission Fluid, Type 9602)

Transmission Fluid Capacity:

Refer to manual, typically around 8-10 quarts for a dry fill.

📐 Dimensions

Exterior

Wheelbase:

Approx. 113.1 inches

Length:

Approx. 189.5 inches

Width:

Approx. 72.0 inches

Height:

Approx. 68.5 inches

Cargo

Cargo Volume Behind 3Rd Row:

Refer to manual, but typically around 30-40 cubic feet.

Cargo Volume With 3Rd Row Folded:

Refer to manual, significantly larger.

Weights

Curb Weight:

Approx. 3800-4200 lbs depending on configuration.

Gross Vehicle Weight Rating:

Refer to vehicle placard, typically around 5500-6000 lbs.

🛡️ Safety Features

Ratings

NHTSA Front Impact Rating:

Refer to NHTSA records, generally acceptable for its era.

IIHS Ratings:

Refer to IIHS records, often 'Acceptable' or 'Marginal' in frontal impacts for this generation.

Active Features

Anti Lock Braking System:

Standard on most models, optional on some base trims.

Passive Features

Airbags:

Frontal airbags for driver and passenger. Side airbags were optional on higher trims.

Seat Belts:

Three-point seat belts in all seating positions. Integrated child seat anchors (LATCH).

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with cassette and/or CD player. Premium Infinity sound system available on higher trims.

Navigation System:

Optional factory navigation system was rare for this year and segment, but available on very high-trim models.

Driver Assistance

Cruise Control:

Standard on most trims.

Traction Control:

Optional on some models.

Connectivity

Power Accessories:

Power windows, power door locks, power mirrors, power sliding doors (optional on some models), power liftgate (optional).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 6 months, whichever comes first (consult manual for exact specification based on driving conditions).

Engine Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on inspection.

Spark Plug Replacement:

Around 100,000 miles for platinum or iridium plugs (refer to manual for specific plug type and interval).

Transmission Fluid Change:

Every 30,000-60,000 miles, or as specified in the manual, especially for towing or severe use.

Timing Belt Replacement:

If equipped with the 3.3L or 3.8L engine (which use a timing chain, not a belt), no scheduled replacement. If any variant used a belt, it would be around 60,000-100,000 miles.

Fluid Specifications

Engine Oil Type:

API Certified SAE 5W-30 or 10W-30 (refer to manual for specific viscosity based on temperature range).

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3.

Known Issues

Common Transmission Problems:

Torque converter shudder, solenoid issues, transmission control module (TCM) failures, particularly on early versions of the 41TE/42LE transmission.

Common Engine Problems:

Head gasket leaks (especially on earlier generations, less common by 2000), intake manifold gasket leaks, power steering pump leaks, alternator failures.

Common Electrical Problems:

Power window motor failures, HVAC blower motor resistor failures, intermittent dashboard warning lights.

Common Suspension Problems:

Worn front suspension components (ball joints, tie rods), control arm bushings, rear axle bushings.

📚 Vehicle History

Brand Heritage

Chrysler Minivan Pioneering:

Chrysler is widely credited with inventing the modern minivan segment with the original Dodge Caravan and Plymouth Voyager in 1984.

Model Evolution

Generation Introduction:

The NS platform (which the 2000 Voyager belongs to) was introduced in 1996, representing the third generation of Chrysler minivans, featuring improved aerodynamics, safety, and interior packaging.

Production

Manufacturing Locations:

Primarily manufactured in Windsor, Ontario, Canada, and St. Louis, Missouri, USA.

Market Impact:

Chrysler minivans dominated the segment for decades due to their practicality, versatility, and early adoption of features like sliding doors.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Chrysler minivans (including Voyager/Grand Voyager) were frequent recipients of Car and Driver's 10Best list in the early to mid-1990s, highlighting their segment leadership.

Ratings

Consumer Reports Ratings:

Consult Consumer Reports archives for specific model year reliability ratings, which varied by component.