Main Coverage:
Parts Catalog
Specific Systems:
Engine, Drivetrain, Suspension, Steering, Brakes, Electrical, HVAC, Body, Interior, Chassis, Emissions
Estimated Pages:
500-800 (typical for comprehensive parts catalogs of this era)
Format:
Digital (likely PDF or similar electronic format)
Powertrain Components:
Engine assembly, cylinder heads, crankshaft, pistons, connecting rods, camshafts, valvetrain, oil pump, water pump, timing components, exhaust manifolds, catalytic converters, mufflers.
Drivetrain Components:
Transmission (manual/automatic), transfer case, drive shafts, universal joints, axles, differentials, CV joints, wheel hubs.
Suspension Steering:
Front suspension components (control arms, ball joints, tie rods, springs, shocks), rear suspension components (leaf springs, shocks, control arms for coil spring variants), steering gear, power steering pump, steering column.
Brake System:
Brake rotors, brake pads, brake calipers, wheel cylinders, brake drums, brake shoes, master cylinder, brake lines, ABS components.
Electrical System:
Alternator, starter motor, battery, ignition system components (spark plugs, coils, distributor), lighting components (headlights, taillights, interior lights), wiring harnesses, fuses, relays, sensors.
HVAC Components:
Air conditioning compressor, condenser, evaporator, heater core, blower motor, climate control panels.
Body Exterior:
Body panels (fenders, doors, hood, tailgate), bumpers, grilles, mirrors, glass, seals, trim pieces, bed liners, tow hitches.
Interior Components:
Seats, dashboard, door panels, headliner, carpets, seat belts, airbags, interior trim, floor mats.
Part Identification:
Detailed diagrams with exploded views and part numbers for every component.
Assembly Disassembly:
Illustrative guidance for the correct order of assembly and disassembly of various vehicle systems.
Interchangeability:
Information regarding part interchangeability between different trim levels or configurations.
Fasteners Specifications:
Details on bolt sizes, thread types, and torque specifications for critical fasteners (often found in conjunction with assembly procedures).
Depth:
Component-level identification and numbering for all serviceable parts.
Application:
Essential for parts ordering, identification, and understanding of vehicle component relationships.
Engine Options:
5.2L Magnum V8, 5.9L Magnum V8, 5.9L Cummins Turbo Diesel I6 (for heavy-duty variants).
Horsepower Range:
Approx. 230-245 hp (Magnum V8s), 215 hp (Cummins Turbo Diesel)
Torque Range:
Approx. 300-330 lb-ft (Magnum V8s), 420 lb-ft (Cummins Turbo Diesel)
Injection Type:
Multi-point fuel injection (MPI) for gasoline engines, direct injection for diesel.
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, 5/150
Oil Type Gasoline:
SAE 5W-30 API certified, meeting Chrysler Material Standard MS-6395
Oil Capacity Gasoline:
Approximately 5 quarts (4.7 L) for 5.2L V8, 7 quarts (6.6 L) for 5.9L V8 (with filter)
Oil Type Diesel:
SAE 15W-40 API CI-4 or CH-4, meeting Cummins CES 20071/20076
Oil Capacity Diesel:
Approximately 10 quarts (9.5 L) (with filter)
Transmission Options:
4-speed automatic (46RE, 47RE), 5-speed manual (NV4500)
Transmission Types:
4-speed automatic (45RFE - later in the generation)
Automatic Transmission Fluid:
Mopar ATF+4 (or equivalent meeting MS-9602), often specified as Dexron III/Mercon for earlier models.
Manual Transmission Fluid:
API GL-4 or GL-5 rated gear oil, viscosity typically 75W-90 or 80W-90.
Transfer Case Fluid:
Mopar NV241 Fluid (specific blend, often a proprietary ATF or light gear oil formulation)
Oil Change Interval:
Every 3,000-7,500 miles depending on oil type and driving conditions (refer to specific vehicle service manual for exact intervals).
Transmission Service Interval:
Every 30,000-60,000 miles for fluid and filter change.
Coolant Change Interval:
Initial flush at 100,000 miles, then every 50,000-60,000 miles thereafter.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (confirm with vehicle specifics)
Power Steering Fluid:
Mopar Power Steering Fluid or ATF+4 (verify with service manual)
Common Wear Items:
Ball joints, tie rod ends, wheel bearings, radiator, exhaust system components, fuel pump, transmission solenoids (especially on automatic transmissions).
Diesel Specific Issues:
Fuel injection pump (VP44), lift pump failures, occasional head gasket issues with high mileage or modification.
Gasoline Engine Issues:
Intake manifold gasket leaks (pre-2000 5.2/5.9), distributor less ignition systems can have sensor issues.
Oil Filter Example:
Mopar MO-899 or equivalent like Wix 51515, Fram PH8A
Air Filter Example:
Mopar PA4938 or equivalent like Wix 42776, Fram CA3950