2000 Ford COUGAR Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Cougar Year: 2000 Generation Generation Name: Second Generation (BE256) Codes Platform Code: BE256 👋 Introduction Market Position Segment: Compact Sports Coupe Target Demographic:...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cougar

Year:

Generation

Generation Name:

Second Generation (BE256)

Codes

Platform Code:

BE256

👋 Introduction

Market Position

Segment:

Compact Sports Coupe

Target Demographic:

Younger buyers, those seeking sporty styling and engaging driving dynamics.

Competitive Analysis

Key Competitors:

Honda Prelude, Toyota Celica, Mitsubishi Eclipse, Nissan 240SX.

Key Features

Design:

Distinctive 'New Edge' design language, flowing lines, coupe profile.

Driving Dynamics:

Front-wheel drive, independent suspension, optional V6 engine provided spirited performance for its class.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and Service

Scope:

Single Year Specific

Excluded Information:

Owner's Manual content (e.g., basic operation, feature explanations)

Page Count

Estimated Page Count:

Varies based on OEM specifications, typically extensive for full workshop manuals.

Manual Type

Type:

Workshop Service Repair Manual

Intended Audience:

Professional Auto Technicians and DIY Enthusiasts

Language

Language:

English

Format

File Format:

Digital Delivery:

Single PDF file, no software installation required

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, engine performance, fuel system, cooling system, lubrication system, ignition system, exhaust system, engine control systems (ECM/PCM).

Transmission Drivetrain:

Automatic Transmission (AX4N, AX4S), Manual Transmission (MTX-75), Clutch, Drive Shafts, CV Joints, Differential.

Chassis:

Suspension (front and rear), steering system, braking system (ABS, standard), wheel alignment.

Electrical Electronics:

Starting system, charging system, lighting system, instrument cluster, power accessories, body control module (BCM), audio system, anti-theft system, airbags.

HVAC:

Air Conditioning (A/C) system, heating system, ventilation.

Body Chassis:

Body panels, doors, windows, interior trim, exterior trim, underbody components, crash structures.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication.

Repair:

Engine overhaul, transmission rebuild, brake component replacement, suspension overhaul, steering component replacement, electrical component troubleshooting and repair, HVAC system repair.

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), circuit diagrams, wiring schematics, component testing procedures.

Specifications:

Torque specifications for fasteners, fluid capacities, clearances, diagnostic parameters.

Technical Depth

Depth:

Comprehensive, from basic checks to full component rebuilds and advanced diagnostics.

Detail Level:

Detailed step-by-step instructions with high-quality illustrations and diagrams.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable content via keywords

Navigation:

Bookmarked for easy navigation

Print Quality

Image Quality:

High-resolution illustrations and diagrams

Text Clarity:

Crisp and clear text for readability

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code 2.0L:

Zetec-R (SPI - Small Port Indirect Injection) DOHC I4

Displacement 2.0L:

1988 cc (121.3 cu in)

Horsepower 2.0L:

130 hp @ 5500 rpm

Torque 2.0L:

135 lb-ft @ 4000 rpm

Bore X Stroke 2.0L:

84.3 mm x 90.0 mm

Compression Ratio 2.0L:

9.0:1

Optional Engine

Engine Code V6:

Duratec 30 DOHC V6

Displacement V6:

2967 cc (181.1 cu in)

Horsepower V6:

200 hp @ 6250 rpm

Torque V6:

197 lb-ft @ 4500 rpm

Bore X Stroke V6:

89.0 mm x 79.5 mm

Compression Ratio V6:

9.7:1

Performance

Fuel Type:

Unleaded Gasoline

Fuel System

Injection Type:

Electronic Fuel Injection (EFI) - Sequential Port Injection

Fuel Pump Type:

In-tank Electric

🔧 Transmission

Standard

Transmission Type I4:

5-speed Manual (MTX-75)

Optional

Transmission Type V6:

4-speed Automatic (AX4N or AX4S)

Features

Drive Type:

Front-Wheel Drive (FWD)

Fluid Specifications

Manual Transmission Fluid:

Mercon V or equivalent (refer to manual for specific fill)

Automatic Transmission Fluid:

Mercon V or equivalent (refer to manual for specific fill)

📐 Dimensions

Exterior

Length:

Approx. 177.7 inches (4514 mm)

Width:

Approx. 69.2 inches (1758 mm)

Height:

Approx. 53.4 inches (1356 mm)

Wheelbase:

Approx. 102.9 inches (2614 mm)

Front Track:

Approx. 59.4 inches (1509 mm)

Rear Track:

Approx. 58.8 inches (1494 mm)

Weights

Curb Weight I4 Mtx:

Approx. 3050 lbs (1383 kg)

Curb Weight V6 Atx:

Approx. 3200 lbs (1451 kg)

Gross Vehicle Weight Rating:

Refer to VIN sticker/manual

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4 Stars (2000 Model Year)

NHTSA Front Impact Passenger:

4 Stars (2000 Model Year)

NHTSA Side Impact Front Driver:

4 Stars (2000 Model Year)

NHTSA Side Impact Front Passenger:

4 Stars (2000 Model Year)

Active Features

Available (Standard on V6 models, optional on I4)

Traction Control:

Available

Passive Features

Airbags Front:

Driver and Passenger Frontal Airbags (Standard)

Airbags Side:

Available Side-Impact Airbags

Seatbelts:

3-point front and rear seat belts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player and optional cassette player, speaker configurations vary by trim level.

Display:

Analog gauges in instrument cluster, basic digital display for odometer and trip computer.

Driver Assistance

Cruise Control:

Standard on most models.

Anti Lock Braking System:

Available.

Connectivity

Aftermarket Integration:

Basic wiring harnesses for aftermarket stereo upgrades, readily available.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions and oil type used. Refer to manual for specific recommendations.

Engine Coolant Flush:

Every 30,000 miles (48,000 km) or 2-3 years.

Transmission Fluid Change:

Every 30,000-60,000 miles (48,000-96,000 km) for automatic, consult manual for manual transmission fluid interval. Dependent on usage.

Spark Plugs:

Iridium spark plugs: approx. 100,000 miles. Platinum: approx. 60,000 miles. Consult manual for exact type and interval.

Timing Belt Replacement:

Not applicable for V6 Duratec (uses timing chain). I4 Zetec-R may have a belt, consult manual for interval (typically ~100,000 miles if applicable).

Fluid Specifications

Engine Oil Type:

5W-30 or 5W-20 synthetic blend or full synthetic, depending on climate. Refer to manual.

Engine Coolant Type:

Ford Premium Engine Coolant (Yellow) or equivalent HOAT (Hybrid Organic Acid Technology).

Brake Fluid Type:

DOT 3

Power Steering Fluid:

Mercon V or equivalent.

Known Issues

Ignition Coil Packs:

Premature failure of ignition coil packs, especially on V6 models, leading to misfires.

Automatic Transmission:

Potential for torque converter shudder or transmission slipping in higher mileage vehicles.

Window Regulators:

Window regulators can become weak or fail, causing windows to not operate correctly.

HVAC Blend Doors:

HVAC system blend door actuators can fail, resulting in improper air temperature control.

Suspension Components:

Wear in control arm bushings and ball joints, especially on vehicles driven in harsh conditions.

📚 Vehicle History

Brand Heritage

Ford Coupe Legacy:

Ford has a history of sporty coupes, including the Mustang and Probe. The Cougar aimed to blend sporty styling with practical coupe attributes.

Model Evolution

Cougar Reintroduction:

The Cougar nameplate was revived for the 1999 model year, built on the new global CDW27 platform (shared with the Ford Contour and Mercury Mystique).

Second Generation Design:

This generation moved away from the convertible focus of its predecessor, embracing a more aggressive, sculpted design language characteristic of Ford's 'New Edge' styling.

Production

Manufacturing Location:

Ford's Flat Rock, Michigan assembly plant.

Production Years:

1999-2002

🏆 Awards & Recognition

Recognitions

Car And Driver 10 Best:

Not typically recognized on '10 Best' lists in this year, positioned as a more style-focused coupe rather than a performance benchmark.

Ratings

IIHS Ratings:

Varies by specific test and model year. The 2000 model generally received 'Good' ratings in frontal offset and side impacts, but specific data should be verified.

Certifications

Emission Standards:

Meets applicable EPA emission standards for the 2000 model year.