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2000 Harley Davidson FLSTF FLSTFI FAT BOY Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTF Fat Boy Model Variant: FLSTFI Year: 2000 Codes Vin Prefix: 1HD1 👋 Introduction Market Position Category: Cruiser Motorcycle Segment: Iconic American cruiser...
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2000 Harley Davidson FLSTF FLSTFI FAT BOY Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLSTF Fat Boy
Model Variant:
FLSTFI
Year:
2000
Codes
Vin Prefix:
1HD1
👋 Introduction
Market Position
Category:
Cruiser Motorcycle
Segment:
Iconic American cruiser known for its distinctive styling and relaxed riding posture.
Competitive Analysis
Key Competitors Era:
Other large-displacement V-twin cruisers from brands like Indian, and custom-built motorcycles.
Key Features
Styling:
Wide, pulled-back handlebars, fat front tire, teardrop fuel tank, and chrome accents contribute to its signature 'Fat Boy' look.
Engine Type:
Harley-Davidson's V-twin engine architecture.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete maintenance and repair procedures
Page Count
Estimated Page Count:
400-600
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of Twin Cam 88 engine, including disassembly, assembly, tuning, and troubleshooting.
Transmission:
Details on the 5-speed Cruise Drive transmission, clutch, and primary drive systems.
Electrical System:
Full electrical schematics, component testing, and repair for lighting, ignition, charging, and accessory systems.
Fuel System:
Includes procedures for fuel tank, fuel pump, fuel injection system (EFI), and carburetor (if applicable to specific sub-models).
Brakes:
Front and rear brake system diagnosis, repair, bleeding, and component replacement.
Suspension:
Front fork (including Showa or similar) and rear shock absorber maintenance, adjustment, and overhaul.
Chassis And Frame:
Frame inspection, steering head bearing service, and general chassis component maintenance.
Bodywork And Trim:
Fender removal/installation, fuel tank procedures, seat mounting, and fairing components.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, spark plug checks, and chain/belt adjustment.
Troubleshooting:
Diagnostic trees and symptom-based troubleshooting guides for common mechanical and electrical issues.
Repair:
Detailed step-by-step repair instructions for virtually all components of the motorcycle.
Rebuilds:
Engine and transmission rebuilding procedures, including torque specifications and clearances.
Wiring Diagrams:
Complete and detailed electrical wiring diagrams for all circuits.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive, from basic service to full engine and transmission rebuilds, suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Image Resolution:
High-resolution images and diagrams designed for clear viewing on screen and potential printing.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
Searchability
Text Search:
Searchable text content within the PDF for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Twin Cam 88
Engine Configuration:
45-degree V-twin, air-cooled
Displacement:
88 cubic inches (1450cc)
Bore X Stroke:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Performance
Horsepower Approx:
65-70 HP (estimated)
Torque Approx:
75-85 ft-lbs @ 3200 RPM (estimated)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) for FLSTFI models; Carburetor for FLSTF (verify specific market configuration).
Fuel Type:
Unleaded gasoline, minimum 87 octane
Lubrication
Oil System:
Dry sump with oil tank integrated into the frame.
🔧 Transmission
Standard
Type:
5-speed constant mesh
Gear Ratios:
(Specific ratios provided in manual - e.g., 1st: 9.312, 2nd: 6.421, 3rd: 4.774, 4th: 3.821, 5th: 3.150)
Features
Primary Drive:
Plated, heavy-duty, rubber-mounted chain drive
Final Drive:
Belt drive
📐 Dimensions
Exterior
Length:
93.3 in (2370 mm)
Width Handlebars:
37.0 in (940 mm)
Height Seat:
27.3 in (695 mm) (laden)
Ground Clearance:
4.8 in (122 mm)
Weights
Dry Weight:
Approx. 696 lbs (316 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 1035 lbs (469 kg)
Payload Capacity:
Approx. 339 lbs (154 kg)
🛡️ Safety Features
Ratings
Safety Certifications:
Meets relevant DOT and EPA standards for motorcycles.
Active Features
Brakes:
Dual-action, single-piston front caliper; Single-action, single-piston rear caliper. Linked braking systems may be present on some models/years, check manual for specifics.
Lighting:
Halogen headlight, LED taillight/stoplight, turn signals, indicator lights.
Passive Features
Frame Construction:
Steel frame and swingarm for stability.
Tires:
Front: MT90B16; Rear: MU85B16 (typical, verify specific tire sizes in manual).
💡 Technology Features
Infotainment
Audio System:
Base models typically do not come with factory-installed audio systems. Aftermarket options are common.
Driver Assistance
Cruise Control:
Not standard on this model year; typically an aftermarket accessory.
Connectivity
Smartphone Integration:
Not available on this model year.
🔧 Maintenance
Service Intervals
Oil Change:
Every 2,500 miles or 4 months, whichever comes first (typical for this era, consult manual for exact specification).
Primary Chain Tension:
Check every 5,000 miles.
Spark Plugs:
Inspect at 5,000 miles, replace as needed.
Belt Drive Tension:
Check periodically as per manual recommendations (e.g., every 5,000 miles).
Fluid Specifications
Engine Oil Type:
Harley-Davidson V-Twin Motorcycle Oil (SAE 20W50) or equivalent API SG rated oil.
Engine Oil Capacity:
3.0 US quarts (2.8 L) with filter change.
Primary Chain Lubricant:
Harley-Davidson Primary Chaincase Lubricant or Syn3 (Synthetic) for primary and transmission.
Transmission Fluid Type:
Harley-Davidson Transmission Fluid or Syn3 (Synthetic).
Brake Fluid Type:
DOT 4 (or DOT 5.1 if specified by HD for certain systems, consult manual).
Known Issues
Cam Chain Tensioners:
Early Twin Cam 88 models can have wear issues with the hydraulic cam chain tensioners; upgrade kits are available.
Oil Leaks:
Potential for minor oil leaks from rocker boxes or base gaskets over time due to vibration and seal aging.
Idle Speed Fluctuations:
Can be related to carburetor/throttle body issues, vacuum leaks, or ignition system components.
📚 Vehicle History
Brand Heritage
Brand Origin:
Harley-Davidson Motor Company, founded in Milwaukee, Wisconsin, USA.
Motorcycle Type:
Long history of producing V-twin motorcycles, particularly cruisers and touring bikes.
Model Evolution
Fat Boy Introduction:
The Fat Boy model line debuted in 1990, becoming an instant icon and a symbol of American motorcycle design.
Twin Cam Introduction:
The Twin Cam 88 engine was introduced in 1999, marking a significant upgrade in power and reliability over the Evolution engine.
Production
Production Era:
The 2000 model year is part of the early Twin Cam era for the FLSTF Fat Boy.
Manufacturing Location:
United States (Milwaukee, Wisconsin; York, Pennsylvania)
🏆 Awards & Recognition
Recognitions
Cultural Impact:
The Fat Boy is recognized for its significant cultural impact, notably its appearance in films like 'Terminator 2: Judgment Day', cementing its iconic status.
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