2000 Harley Davidson FXSTB Night TRAIN Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXSTB Night Train Year: 2000 Vehicle Type: Motorcycle Model Code: FXSTB Chassis Type: Softail Generation Model Generation: First Generation (1999-2007) 👋 Introduction Market...

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标签: 2000 FXSTB Night TRAIN Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FXSTB Night Train

Year:

Vehicle Type:

Motorcycle

Model Code:

FXSTB

Chassis Type:

Softail

Generation

Model Generation:

First Generation (1999-2007)

👋 Introduction

Market Position

Target Audience:

Harley-Davidson owners and independent service technicians seeking detailed repair and maintenance information for the FXSTB Night Train model.

Model Segment:

Custom Cruiser / Power Cruiser

Competitive Analysis

Key Competitors:

Custom motorcycles from brands like Indian, and custom builds from other manufacturers. The Night Train offered a factory-built custom look.

Key Features

Night Train Distinctive Features:

Blacked-out styling, low-slung profile, drag handlebars, custom seat, wide rear tire, distinctive paint schemes (often solid black or dark colors).

Manual Value Proposition:

Provides authoritative, OEM-level diagnostic and repair procedures, crucial for maintaining the performance, safety, and value of the 2000 FXSTB Night Train.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

Page Count:

Varies (typical comprehensive manual: 500-800 pages)

Delivery Method:

Digital Download

📖 Manual Coverage

Systems Covered

Engine Service:

Engine assembly, disassembly, tuning, performance upgrades, specific component diagnostics (e.g., carburetors, fuel injection, ignition)

Transmission Service:

Gearbox overhaul, clutch assembly, primary drive system, lubrication, troubleshooting

Chassis And Suspension:

Frame inspection, swingarm maintenance, front fork service (e.g., FLT/FXD style, Showa/Kayaba), rear shock absorber adjustment and replacement, wheel bearing service

Electrical System:

Wiring diagrams, lighting system, ignition system, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), battery maintenance, accessory wiring, troubleshooting electrical faults

Braking System:

Front and rear brake caliper service, master cylinder overhaul, brake fluid flush and bleed, pad replacement, rotor inspection, troubleshooting brake fade or performance issues

Fuel System:

Carburetor tuning and rebuilding (e.g., Keihin CV40), fuel pump operation, fuel lines, fuel tank maintenance, emissions control systems

Exhaust System:

Exhaust pipe and muffler removal, installation, and inspection

Bodywork And Fittings:

Fender removal, fuel tank mounting, seat installation, handlebar adjustments, accessory mounting (e.g., fairings, saddlebags, custom parts)

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, chain adjustment (if applicable), tire pressure checks, battery checks

Troubleshooting Guides:

Step-by-step diagnostic procedures for common and uncommon problems, symptom-based troubleshooting

Component Rebuilds:

Detailed instructions for rebuilding key components such as carburetors, brake calipers, and wheel hubs

Torque Specifications:

Precise torque values for all fasteners and critical components

Wiring Diagrams:

Comprehensive and easy-to-read electrical schematics for all systems

Special Tools:

Identification of and procedures for using specialized tools required for certain repairs

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic preventative maintenance to complete engine and transmission overhauls, including advanced electrical diagnostics and chassis work.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable (depending on PDF creation), allowing for quick keyword lookup.

Image Quality:

High resolution, intended for clear display of diagrams, illustrations, and photographs.

Print Quality

Printability:

Designed to be printable for workshop use, with clear layouts and readable text.

Binding Type

Binding Method:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Evolution (Big Twin)

Engine Displacement:

1450cc (88 cubic inches)

Engine Configuration:

Air-cooled, 45-degree V-twin

Bore X Stroke:

3.50 in x 4.50 in (88.9 mm x 114.3 mm)

Compression Ratio:

8.9:1 (typical for this era)

Valve Train:

Overhead valves (OHV), pushrod actuated

Ignition System:

Electronic Ignition, single fire

Performance

Horsepower:

Approximately 65-70 HP (estimated, actual figures vary based on tuning and exhaust)

Torque:

Approximately 75-80 ft-lbs (estimated, actual figures vary based on tuning and exhaust)

Fuel System

Fuel Delivery:

Carbureted (Keihin CV40) for most models, potential for early fuel injection variants in some markets or specific sub-models.

Fuel Type:

Unleaded Gasoline, 91 octane (AKI) or higher recommended.

🔧 Transmission

Standard

Transmission Type:

Manual

Number Of Gears:

5-speed

Clutch Type:

Wet, multi-plate

Primary Drive:

Chain, enclosed in oil bath

Final Drive:

Belt drive

Features

Gear Ratios:

Specific ratios will be detailed in the manual; typically optimized for cruising.

Transmission Fluid Type:

Harley-Davidson Formula+ Transmission/Primary Chaincase Lubricant or equivalent; specifications will be detailed in manual.

📐 Dimensions

Exterior

Wheelbase:

Approximately 66.3 inches (1684 mm)

Length:

Approximately 93.0 inches (2362 mm)

Width:

Handlebar width: approx. 32 inches (813 mm)

Height:

Seat height (unladen): approx. 26.5 inches (673 mm)

Weights

Dry Weight:

Approximately 640 lbs (290 kg)

Gross Vehicle Weight Rating:

Not typically specified as a GVWR for motorcycles, but maximum load capacity will be mentioned.

Cargo

Cargo Capacity:

Minimal stock capacity, typically relies on aftermarket accessories like saddlebags.

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles are not subject to the same government crash testing as cars).

Active Features

Braking System Type:

Dual front disc brakes, Single rear disc brake.

Suspension Type:

Front: Telescopic fork (e.g., 41mm Showa or similar), Rear: Swingarm with dual shock absorbers (hidden for Softail appearance).

Passive Features

Lighting:

Halogen headlight, taillight, brake light, front and rear turn signals.

Frame Construction:

Steel, tubular, cradle type frame (Softail design).

💡 Technology Features

Infotainment

Audio System:

Stock models typically did not include integrated audio systems. Aftermarket options were common.

Instrumentation:

Analog speedometer, tachometer (often integrated or separate), fuel gauge, indicator lights for turn signals, oil pressure, high beam, neutral.

Driver Assistance

Anti-lock Braking System (ABS) was not standard on most 2000 Harley-Davidson models, including the FXSTB. Availability would be an optional feature if present.

Connectivity

Connectivity Features:

None from the factory. Primarily analog controls and mechanical systems.

🔧 Maintenance

Service Intervals

Initial Service:

Typically at 1,000 miles (1600 km) for an oil change, primary chain adjustment, and general inspection. Manual will specify exact intervals.

Regular Oil Changes:

Every 2,500-5,000 miles (4,000-8,000 km) or annually, depending on usage and oil type. Manual will provide specific recommendations.

Spark Plug Replacement:

Typically every 10,000-15,000 miles (16,000-24,000 km). Manual will specify correct type and gap.

Belt Drive Inspection:

Regular inspection for wear, tension, and damage. Manual will detail tension adjustment procedures.

Fluid Specifications

Engine Oil Type:

Harley-Davidson 20W50 Motorcycle Oil or equivalent API CG-4 rated oil. Check manual for specific API rating.

Engine Oil Capacity:

Approximately 3.5 US quarts (3.3 liters) with filter change. Manual will confirm exact capacity.

Primary Chaincase Fluid:

Harley-Davidson Formula+ Transmission/Primary Chaincase Lubricant or equivalent. Capacity approx. 2.5 US quarts (2.4 liters).

Brake Fluid Type:

DOT 4 or DOT 5.1 (check manual for exact specification for this model year, as Harley sometimes used DOT 5 silicone fluid which is not compatible with DOT 3/4).

Fork Oil Type:

Typically a light-weight fork oil (e.g., 10W). Manual will specify weight and volume.

Known Issues

Common Wear Items:

Clutch plates, brake pads, wheel bearings, fork seals, drive belt wear, carburetor diaphragm wear.

Potential Electrical Issues:

Voltage regulator failure, stator failure, starter solenoid issues, wiring harness chafing over time.

Carburetor Tuning Nuances:

Keihin CV carburetors can require adjustment for altitude, temperature, and exhaust/intake modifications. Diaphragm issues can cause poor acceleration.

Softail Suspension Characteristics:

The hidden rear suspension can collect dirt and debris; proper cleaning and maintenance are important. Ride quality is generally firm.

📚 Vehicle History

Brand Heritage

Harley Davidson Legacy:

Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer known for its V-twin engines, custom styling, and robust build quality.

Model Evolution

Softail Platform Introduction:

The Softail platform, characterized by its hidden rear suspension mimicking a hardtail look, was introduced in the late 1970s and has evolved significantly over decades.

Fxstb Night Train Introduction:

The FXSTB Night Train was introduced in 1999 as part of Harley-Davidson's custom styling initiative, offering a factory-customized look with a focus on dark, aggressive styling elements.

Production

Production Years:

The FXSTB Night Train was produced from 1999 to 2007. This manual covers the 2000 model year.

Manufacturing Location:

Typically manufactured in the United States (e.g., Milwaukee, Wisconsin).

🏆 Awards & Recognition

Recognitions

Model Specific Awards:

Specific awards for the 2000 FXSTB Night Train are not widely documented in the same way cars are. However, the model was recognized for its stylish factory custom approach.

Ratings

Reliability Ratings:

Harley-Davidson motorcycles of this era are generally considered robust with proper maintenance. The manual is key to maintaining that reliability.

Certifications

Manual Certification:

N/A (This is a third-party or OEM service manual, not a product certification itself.)