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Harley Davidson FXSTS Springer Softail 2000 Workshop Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXSTS Springer Softail Year: 2000 Codes Model Code: FXSTS 👋 Introduction Market Position Market Position: The FXSTS Springer Softail 2000 was positioned as...
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类型: Motorcycle
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Harley Davidson FXSTS Springer Softail 2000 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXSTS Springer Softail
Year:
2000
Codes
Model Code:
FXSTS
👋 Introduction
Market Position
Market Position:
The FXSTS Springer Softail 2000 was positioned as a premium cruiser within Harley-Davidson's lineup, emphasizing retro styling with the iconic Springer front fork, targeting riders who appreciate classic aesthetics and a distinctive riding experience.
Competitive Analysis
Competitive Analysis:
Competed against other custom-style cruisers from American manufacturers and specialized choppers. Its unique Springer front end set it apart from more conventional Softail models and competitor offerings.
Key Features
Key Features:
Harley-Davidson Twin Cam 88 engine, distinctive Springer front fork, Softail frame with hidden rear suspension, classic styling cues, custom appearance.
📋 Manual Details
Coverage Areas
Coverage Type:
Workshop Service Repair Manual
Page Count
Page Count:
633
Manual Type
Manual Type:
Service & Repair Manual
Language
Language:
English
Format
Format:
Digital Instant Download (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly, disassembly, diagnosis, repair of Twin Cam 88 engine, carburetion, ignition system, lubrication system, cooling system (air-cooled), exhaust system.
Transmission Systems:
Service and repair of the 5-speed constant mesh transmission, clutch assembly, primary drive system, and related components.
Chassis Systems:
Frame inspection and repair, Springer front fork service and adjustment, rear shock absorber and suspension system maintenance, wheel and tire service, bearing maintenance, brake system overhaul (front and rear discs), steering system.
Electrical Systems:
Wiring diagrams, lighting system, ignition system troubleshooting, starter motor, charging system (alternator/stator, regulator/rectifier), battery service, instrumentation, horn, electrical component testing and replacement.
Fuel System:
Carburetor (likely Keihin CV) overhaul, adjustment, and troubleshooting; fuel tank and lines service; fuel filter replacement.
Bodywork And Trim:
Fender removal and installation, fuel tank mounting, seat service, handlebars, controls, and accessory mounting.
Procedures Included
Diagnostic Procedures:
Troubleshooting guides for common performance issues, electrical faults, and mechanical failures. Includes diagnostic flowcharts and symptom-based problem solving.
Maintenance Procedures:
Scheduled maintenance tasks, including oil changes, filter replacements, spark plug service, brake fluid flush, drive belt inspection/adjustment, and lubrication points.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for virtually all major systems.
Technical Specifications:
Detailed torque specifications, clearance measurements, fluid capacities, electrical resistance values, and performance data.
Technical Depth
Technical Depth:
Comprehensive from basic owner maintenance to complete engine rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
Digital PDF (typical for instant download manuals)
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or the entire document. Clear diagrams and legible text.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Harley-Davidson Twin Cam 88 (V-Twin)
Engine Displacement:
1449 cc (88 cubic inches)
Engine Configuration:
Air-cooled, 45-degree V-twin, pushrod-actuated overhead valves
Performance
Horsepower:
Estimated 65-70 hp (at crank, typical for the era)
Torque:
Estimated 80-85 ft-lbs (at crank, typical for the era)
Fuel System
Fuel Delivery:
Carburetor (likely Keihin 40mm CV - Constant Velocity)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Ignition System
Ignition Type:
Electronic Ignition (CDI)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Constant Mesh
Features
Clutch Type:
Wet, multi-plate, diaphragm spring
Primary Drive:
Duplex chain, compensator sprocket, oil bath
Final Drive:
Belt drive
📐 Dimensions
Exterior
Overall Length:
Approx. 95.5 inches (2426 mm)
Wheelbase:
Approx. 67.7 inches (1720 mm)
Ground Clearance:
Approx. 4.25 inches (108 mm)
Weights
Dry Weight:
Approx. 666 lbs (302 kg)
Gvwr:
Not typically specified for motorcycles, but implies payload capacity for rider and luggage.
Fuel Capacity:
4.0 US gallons (15.1 L)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety ratings differ from automotive; focus is on design and engineering safety features)
Active Features
Braking System:
Hydraulic disc brakes front and rear. Dual piston caliper front, single piston caliper rear.
Suspension Stability:
Springer front fork design offers unique handling characteristics; Softail rear suspension provides a relatively smooth ride for a hardtail appearance.
Passive Features
Lighting:
Halogen headlamp, taillight, stoplight, turn signals, and license plate illumination.
Ergonomics:
Handlebar and control layout designed for rider comfort and secure grip.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation cluster including speedometer, odometer, trip meter, and indicator lights. No integrated infotainment system.
Driver Assistance
Driver Assistance Features:
None. This model predates common automotive driver assistance technologies.
Connectivity
Connectivity Features:
None. Relies on analog systems.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1600 km) or 6 months, whichever comes first.
Regular Service:
Subsequent services every 5,000 miles (8,000 km) or 12 months for major checks, with oil and filter changes every 2,500-5,000 miles depending on usage and oil type.
Specific Tasks:
Inspect/adjust drive belt tension every 5,000 miles. Check brake pads and fluid every 5,000 miles. Inspect spark plugs at 10,000 miles. Inspect primary chaincase for leaks annually.
Fluid Specifications
Engine Oil Type:
Harley-Davidson 20W-50 SYN3 Motorcycle Oil or equivalent API CG-4 rated lubricant.
Engine Oil Capacity:
3.5 US quarts (3.3 L) with filter change.
Primary Chaincase Oil Type:
Harley-Davidson Primary Chaincase Lubricant or equivalent transmission fluid (e.g., Syn-3, HD Formula+).
Primary Chaincase Oil Capacity:
1 quart (0.95 L).
Transmission Oil Type:
Harley-Davidson Transmission Lubricant or HD Formula+.
Transmission Oil Capacity:
24 fluid ounces (0.71 L).
Brake Fluid Type:
DOT 4 Heavy Duty Hydraulic Fluid (for ABS-equipped models, though unlikely for 2000 FXSTS).
Known Issues
Known Issues:
Early Twin Cam 88 engines experienced issues with cam chain tensioners wearing out, leading to potential engine damage. Oil leaks from primary cover and transmission seals can occur with age. Springer front fork requires periodic lubrication and adjustment.
Specific Maintenance:
Recommended to upgrade cam chain tensioners to a hydraulic or newer roller bearing design on Twin Cam 88 engines. Regular inspection of drive belt for cracks and wear is crucial.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson, founded in 1903, boasts over a century of motorcycle manufacturing, establishing a legacy of iconic V-twin engines, custom styling, and a distinct riding culture.
Model Evolution
Model Evolution:
The FXSTS Springer Softail line, introduced in the early 1990s, revived the historic Springer front fork design. The 2000 model featured the then-new Twin Cam 88 engine, representing a significant update to Harley-Davidson's platform.
Production
Production Years:
FXSTS models were produced from the early 1990s until the late 2000s, with the Twin Cam 88 engine introduction marking a new era for the model.
🏆 Awards & Recognition
Recognitions
Recognitions:
N/A (Motorcycles typically don't receive the same public award recognitions as cars; focus is on sales and rider satisfaction).
Ratings
Rider Satisfaction:
Generally high rider satisfaction due to its iconic styling and the Harley-Davidson riding experience, though early Twin Cam issues impacted some owners.
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