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Harley Davidson Softail 2000 Workshop Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Softail Year: 2000 Codes Platform Code: Softail 👋 Introduction Market Position Segment: Cruiser Motorcycle Segment Competitive Analysis Key Competitors: Other American V-twin cruisers,...
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Harley Davidson Softail 2000 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Softail
Year:
2000
Codes
Platform Code:
Softail
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle Segment
Competitive Analysis
Key Competitors:
Other American V-twin cruisers, Japanese cruisers with similar styling and displacement.
Key Features
Platform Design:
Iconic V-twin engine, rigid appearance, comfortable riding position, classic styling.
Target Audience
User Profile:
Harley-Davidson owners seeking comprehensive DIY maintenance and repair capabilities.
📋 Manual Details
Coverage Areas
Technical Coverage:
Complete workshop and service repair for all Softail models
Page Count
Total Pages:
633
Manual Type
Type:
Workshop Service Repair Manual
Language
Primary Language:
English
Format
Delivery Format:
Digital (PDF Download)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly, disassembly, tuning, fuel system (carburetor, fuel injection), ignition system, lubrication system, cooling system (if applicable), exhaust system.
Drivetrain Systems:
Clutch, primary drive, transmission (gearbox), final drive (belt drive), drive chain maintenance.
Chassis Systems:
Frame inspection and repair, front fork assembly (including telescopic forks), rear suspension (shocks, swingarm), wheels, tires, steering system.
Braking Systems:
Front and rear brake system components (calipers, rotors, master cylinders, brake lines), hydraulic systems, brake fluid specifications.
Electrical Systems:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting systems (headlight, taillight, signals), ignition switch, wiring diagrams, fuses, relays.
Bodywork And Trim:
Fender removal and installation, fuel tank removal and installation, seat mounting, fairings (if applicable), handlebars, controls, and accessories.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, belt tensioning, brake fluid flush, general inspection checklists.
Diagnostic Procedures:
Troubleshooting common issues, fault code interpretation (if applicable for EFI models), component testing.
Repair Procedures:
Component replacement, adjustments, rebuilding procedures for major assemblies.
Calibration And Adjustment:
Carburetor adjustment, ignition timing (if applicable), clutch adjustment, cable adjustments.
Technical Depth
Diagnostic Capability:
Intermediate to Advanced - Covers detailed troubleshooting guides and component diagnostics.
Rebuild Capability:
Comprehensive - Includes procedures for complete disassembly and reassembly of major components.
Information Type:
Detailed step-by-step instructions, exploded diagrams, torque specifications, special tool requirements.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High-resolution, suitable for printing.
Binding Type
Binding For Print:
N/A (Digital PDF)
Paper Type
Paper Type For Print:
N/A (Digital PDF)
Searchability
Text Searchability:
Yes, typically the PDF is text-searchable.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Evolution (often referred to as 'Evo' V-twin)
Engine Configuration:
Air-cooled, 45-degree V-twin
Displacement Options:
Commonly 1450cc (88 cubic inches). May also cover 1340cc (80 cubic inches) for earlier models or specific sub-variants not explicitly excluded.
Performance
Bore X Stroke:
Approximately 3.75 in x 4.00 in (95.25 mm x 101.6 mm) for 1450cc.
Horsepower Estimate:
Around 60-65 HP (actual figures can vary based on specific tuning and emissions controls).
Torque Estimate:
Around 80-85 ft-lbs (actual figures can vary).
Fuel System
Fuel Delivery:
Carburetor (e.g., Keihin CV 40mm) or Electronic Fuel Injection (EFI) depending on specific model designation within the Softail range for 2000.
Engine Internals
Valvetrain:
Overhead Valves (OHV), pushrod actuated.
Compression Ratio:
Typically around 8.8:1 to 9.2:1.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, manual transmission.
Optional
Optional Transmissions:
None for this model year.
Features
Clutch Type:
Wet, multi-plate, diaphragm spring.
Final Drive:
Belt drive (3" wide) with automatic tensioner.
📐 Dimensions
Exterior
Wheelbase:
Approximately 64.5 inches (1638 mm), varies slightly by model.
Overall Length:
Approximately 92.5 inches (2350 mm), varies slightly by model.
Weights
Dry Weight:
Around 600-630 lbs (272-286 kg), varies by specific Softail model (e.g., Standard, Custom, Night Train).
Gvwr:
Not typically published as a strict GVWR, but payload capacity is a consideration.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A for motorcycles, safety relies on rider skill and preventative maintenance.
Active Features
Braking System:
Dual disc front, single disc rear. Hydraulic actuation.
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals.
Frame Design:
Steel, cradle-type frame designed for stability.
💡 Technology Features
Infotainment
Audio Systems:
Optional factory or dealer-installed radio/audio systems were available on some Softail models for 2000, though many riders opt for aftermarket solutions.
Driver Assistance
Rider Aids:
None in the modern sense (e.g., ABS, traction control). Safety features are primarily mechanical.
Connectivity
Smartphone Integration:
Not applicable for this era of motorcycle.
Engine Management
Efi Systems:
Some Softail models in 2000 were equipped with Electronic Fuel Injection, offering integrated engine control units (ECUs) for fuel and ignition management. Manual will cover diagnostic procedures for EFI models.
🔧 Maintenance
Service Intervals
First Service:
Typically around 1,000 miles (1,600 km) or 6 months, whichever comes first. Includes oil change, primary fluid change, filter check, and general inspection.
Subsequent Services:
Recommended every 5,000 miles (8,000 km) or 12 months, or as per manual recommendations for specific components (e.g., spark plugs, brake fluid).
Fluid Specifications
Engine Oil Type:
Harley-Davidson Genuine V-Twin Oil 20W-50, or equivalent API SG, SF, SE rated oil with JASO MA specification. Check manual for exact viscosity and API rating for year 2000.
Engine Oil Capacity:
Approximately 4 US quarts (3.8 Liters) with filter change for 1450cc.
Primary Chain Case Fluid:
Harley-Davidson Genuine Primary Chain Lubricant, or SAE 50 weight gear oil. Capacity approx. 1 US quart (0.95 Liters).
Transmission Fluid Type:
Harley-Davidson Genuine Transmission Lubricant, or SAE 80W-90 hypoid gear oil. Capacity approx. 20-24 US fl oz (590-710 ml).
Brake Fluid Type:
DOT 4 brake fluid. (Always verify with the specific manual for exact recommendation).
Known Issues
Cam Chain Tensioners:
Original spring-loaded cam chain tensioners (especially on earlier Evolution engines, but relevant to the year) can wear out, leading to noise and potential engine damage. Later models and aftermarket upgrades address this. Manual will cover inspection and replacement.
Carburetor Issues:
CV carburetor can sometimes experience sticky slides or idle issues if not properly maintained or if vacuum leaks are present. Manual covers adjustment and diagnosis.
Rear Shock Seals:
Older shock seals can degrade over time, leading to leaks and reduced damping performance. Manual details their function and potential replacement.
Belt Tensioner:
The automatic belt tensioner can wear, requiring inspection and potential replacement to prevent premature belt wear or failure. Manual covers its service.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, known for its V-twin engines and cruiser styling.
Model Evolution
Softail Lineage:
The Softail platform, introduced in 1984, is characterized by its hidden rear shock absorbers, giving it the appearance of a hardtail chopper but with modern suspension comfort. The 2000 models are part of the Evolution engine era, a significant advancement for the brand.
Production
Manufacturing Location:
United States (primarily Milwaukee, Wisconsin, and York, Pennsylvania).
Model Variants 2000:
Common Softail models for 2000 include the Softail Standard, Softail Custom, Softail Deuce, Heritage Softail Classic, Fat Boy, and Night Train.
🏆 Awards & Recognition
Recognitions
Model Awards:
Specific awards for the 2000 Softail models are not widely documented in general automotive press, but the Softail line has consistently been a top seller and critically acclaimed within the cruiser segment for its design and performance.
Ratings
Customer Satisfaction:
Generally high customer satisfaction for its styling, reliability, and iconic V-twin character. Maintenance and specific component longevity are often subject to owner care.
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