Isuzu Trooper 2000 All Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: Trooper Year: 2000 Codes Vin Prefix: JAA Generation Third Generation Code: UB 👋 Introduction Market Position Vehicle Segment: Mid-size SUV, Body-on-frame Target Audience:...

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标签: 2000 Car Cars Isuzu Misc Trooper

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Description

🏷️ Basic Information

Identification

Make:

Isuzu

Model:

Trooper

Year:

Codes

Vin Prefix:

Generation

Third Generation Code:

👋 Introduction

Market Position

Vehicle Segment:

Mid-size SUV, Body-on-frame

Target Audience:

Enthusiasts, off-roaders, families seeking rugged and capable transportation.

Competitive Analysis

Key Competitors:

Toyota 4Runner, Nissan Pathfinder, Jeep Grand Cherokee, Ford Explorer.

Unique Selling Points:

Renowned durability, excellent off-road capability, spacious interior, reliable powertrain options.

Key Features

Body Style:

4-door SUV

Drivetrain Options:

Rear-Wheel Drive (RWD) and Four-Wheel Drive (4WD/AWD).

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

Downloadable PDF

Page Count

Estimated Page Count:

1500+

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, diagnosis, component replacement for all gasoline and diesel engines.

Engine Electrical:

Ignition system, fuel injection system (EFI), starter, alternator, wiring diagrams, ECU diagnosis.

Transmission Manual:

Clutch, gearbox internal components, shift linkage, overhaul procedures.

Transmission Automatic:

Torque converter, planetary gear sets, valve body, hydraulic circuits, shift control, fluid service.

Drivetrain 4Wd:

Transfer case operation, front and rear differentials, CV joints, driveshafts, hub actuators.

Suspension Steering:

Front independent suspension (torsion bar/coil spring), rear multi-link solid axle, power steering system, steering gearbox/rack.

Brakes:

Front vented discs, rear discs (or drums on some early variants), ABS system, hydraulic circuits, brake bleeding procedures.

Fuel System:

Fuel pump, fuel filter, injectors, fuel tank, evaporative emissions control (EVAP).

Exhaust System:

Catalytic converter, mufflers, exhaust pipes, O2 sensors.

Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan clutch/electric fan.

Climate Control:

Air conditioning system, heater core, blower motor, HVAC controls.

Body Exterior:

Body panel removal/installation, door mechanisms, glass replacement, trim, bumpers.

Body Interior:

Seat removal/installation, dashboard, interior trim panels, headliner.

Electrical Lighting:

Headlights, taillights, interior lights, accessory circuits.

Electrical Accessories:

Power windows, power locks, mirrors, sunroof, audio system.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspection.

Diagnostic Troubleshooting:

Detailed symptom-based troubleshooting guides, diagnostic trouble codes (DTCs), component testing procedures.

Component Replacement:

Step-by-step instructions for replacing major and minor components across all systems.

Engine Rebuild:

Complete engine disassembly, cleaning, inspection, measurement, and reassembly with torque specifications.

Transmission Rebuild:

Detailed procedures for overhauling both manual and automatic transmissions.

Brake System Service:

Pad/shoe replacement, rotor/drum resurfacing or replacement, caliper/wheel cylinder overhaul, brake bleeding.

Suspension Component Replacement:

Ball joints, tie rod ends, control arms, shock absorbers/struts, springs.

Electrical System Repair:

Wiring harness repair, sensor replacement, module testing, fuse and relay diagnosis.

Body Panel Repair:

Dent repair, panel alignment, rust remediation (structural welding guidance).

Technical Depth

Depth Of Coverage:

Comprehensive, from basic DIY maintenance to complex internal component overhauls and advanced diagnostics.

Diagnostic Tools Required:

Specifies necessary tools including scan tools (OBD-II), multimeter, pressure gauges, specialized engine/transmission tools.

Torque Specifications:

Detailed torque values for all critical fasteners across all vehicle systems.

Wiring Diagrams:

Complete, color-coded wiring diagrams for all electrical systems, including options and variations.

Specifications Tables:

Extensive tables for all fluid capacities, dimensions, clearances, and tolerances.

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text content

Print Quality:

High-resolution, printable pages suitable for workshop use

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Gasoline:

3.5L V6 (3.5L DOHC V6 6VD1)

Engine Displacement Gasoline:

3494 cc (3.5 Liters)

Engine Configuration Gasoline:

SOHC V6 (some variants) / DOHC V6 (most common for 2000)

Horsepower Gasoline:

Approx. 215-230 hp @ 5700 rpm (depending on specific engine tune)

Torque Gasoline:

Approx. 230-245 lb-ft @ 3200-4000 rpm (depending on specific engine tune)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Engine Code Diesel

Engine Code Diesel:

3.0L Turbo Diesel (4JX1 - common in many global markets, less common in North America for 2000 model year)

Engine Displacement Diesel

Engine Displacement Diesel:

2999 cc (3.0 Liters)

Engine Configuration Diesel

Engine Configuration Diesel:

4-Cylinder, Inline, Turbocharged DOHC

Performance

Horsepower Diesel:

Approx. 157 hp @ 3500 rpm

Torque Diesel:

Approx. 250 lb-ft @ 2000 rpm

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission (MUA5 / NV1500)

Optional

Transmission Type Optional:

4-speed Automatic Transmission (4L30-E)

Features

Automatic Transmission Features:

Electronically controlled, overdrive

Manual Transmission Features:

Robust design for off-road use

Fluid Specifications

Automatic Transmission Fluid Type:

Dexron III (or equivalent)

Manual Transmission Fluid Type:

API GL-4 or GL-5 gear oil (e.g., 75W-90)

Transfer Case Fluid Type:

API GL-4 or GL-5 gear oil (e.g., 75W-90)

📐 Dimensions

Exterior

Length:

Approx. 192.4 inches (4887 mm)

Width:

Approx. 72.8 inches (1850 mm)

Height:

Approx. 70.5 inches (1790 mm)

Wheelbase:

Approx. 113.2 inches (2875 mm)

Weights

Curb Weight:

Approx. 4300-4700 lbs (1950-2130 kg) depending on configuration.

Gross Vehicle Weight Rating Gvw:

Approx. 5900-6100 lbs (2676-2767 kg)

Cargo

Cargo Volume Behind Second Row:

Approx. 42.3 cu ft (1198 liters)

Cargo Volume With Second Row Folded:

Approx. 89.6 cu ft (2537 liters)

🛡️ Safety Features

Ratings

NHTSA Rollover Rating:

Four-star rating (for 2000 model year, specific rating may vary by testing period)

Active Features

Standard Anti-lock Braking System (4-wheel ABS)

Traction Control:

Available Traction Control System (TCS) on some models

Passive Features

Airbags:

Driver and front passenger airbags

Seatbelts:

3-point seatbelts for all occupants

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette or CD player, optional premium audio systems.

Navigation:

Rarely equipped with factory navigation for this model year; aftermarket options common.

Driver Assistance

Cruise Control:

Standard on most trim levels

Parking Assist:

No factory rear parking sensors or cameras standard.

Connectivity

Power Ports:

12V accessory power outlets.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first.

Engine Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.

Transmission Fluid Change Interval:

Every 30,000-60,000 miles (48,000-96,000 km) for automatic, refer to manual for manual transmission.

Coolant Flush Interval:

Every 30,000-50,000 miles (48,000-80,000 km) or 2-4 years.

Spark Plug Replacement Gasoline:

Platinum-tipped plugs: 60,000-100,000 miles (96,000-160,000 km). Refer to manual for exact type.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 or 10W-30 (API Service SG, SH, SJ or ILSAC GF-2)

Engine Oil Capacity Gasoline:

Approx. 5.5-6.0 quarts (5.2-5.7 liters) with filter change.

Coolant Type:

Isuzu Super Long Life Coolant (Blue) or equivalent (ethylene glycol based).

Known Issues

Common Issue V6 Engine:

Head gasket leaks can occur; occasional ignition coil failures; intake manifold gasket leaks.

Common Issue Transmission:

4L30-E automatic transmission can develop issues with solenoid packs and torque converters if not properly maintained.

Common Issue 4Wd System:

Actuator failures in the automatic front hub locking system have been reported.

Common Issue Suspension:

Front torsion bar bushings and ball joints can wear over time, especially with off-road use.

Common Issue Rust:

Rust can affect body panels, frame, and exhaust components, particularly in areas with road salt.

📚 Vehicle History

Brand Heritage

Isuzu Offroad Legacy:

Isuzu has a long history of producing rugged, capable off-road vehicles like the Land Cruiser competitor, the Trooper.

Model Evolution

Third Generation Introduction:

The third generation (UB) debuted for the 1992 model year in Japan and later in other markets. The 2000 model represents a refined version of this generation.

Mid Cycle Refresh:

The 2000 model year typically incorporates updates from a mid-cycle refresh, which included styling revisions and updated features.

Production

Production Location:

Primarily manufactured in Fujisawa, Kanagawa, Japan.

Global Availability:

Sold in numerous global markets under various names (e.g., Bighorn in Japan).

🏆 Awards & Recognition

Recognitions

Offroad Capability Awards:

Consistently recognized by automotive publications for its robust off-road prowess and durability.

Ratings

Consumer Reports Reliability:

Varied reliability ratings over its lifespan; often rated well for powertrain durability but some electrical/suspension issues reported.

Certifications

Emissions Compliance:

Meets EPA/CARB emissions standards for its model year; manual will detail specific procedures for emissions system diagnostics.