2000 Jeep Cherokee XJ Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Year: 2000 Codes Chassis Code: XJ 👋 Introduction Market Position Vehicle Class: Compact SUV Target Demographic: Individuals seeking a...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee

Model Code:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Class:

Compact SUV

Target Demographic:

Individuals seeking a capable, rugged, and versatile SUV for everyday use and off-road adventures

Competitive Analysis

Key Competitors:

Ford Bronco, Toyota 4Runner, Nissan Pathfinder, Chevrolet Blazer

Key Features

Chassis Design:

Unibody construction, a pioneering feature for SUVs, offering a smoother ride and better handling than body-on-frame designs of the era.

Off Road Capability:

Renowned for its off-road prowess, enhanced by available Selec-Trac (part-time 4WD with full-time mode) and Command-Trac (part-time 4WD) transfer cases, and robust axle designs.

📋 Manual Details

Coverage Areas

Primary Coverage:

All repair and service procedures for the 2000 Jeep Cherokee XJ

Page Count

Estimated Page Count:

Refer to product listing for exact count; typical factory service manuals of this era exceed 1500 pages

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Likely printed book or digital (PDF/CD-ROM); specify if known

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, inspection, repair, timing system, lubrication, cooling system

Engine Performance:

Fuel delivery, ignition system, emission controls, diagnostics

Transmission Manual:

Disassembly, assembly, inspection, repair, clutch system, gearshift mechanism

Transmission Automatic:

Disassembly, assembly, inspection, repair, torque converter, valve body, electronic controls

Drivetrain And Axles:

Transfer case (NV242, NV231), Dana 30 front axle, Chrysler 8.25 rear axle, axle shafts, differential repair, U-joints

Suspension System:

Front leaf spring suspension, rear leaf spring suspension, shock absorbers, control arms, bushings, sway bars

Steering System:

Power steering pump, steering gear, steering linkage, steering column, steering wheel

Brake System:

Front disc brakes, rear drum brakes (or disc depending on trim), anti-lock braking system (ABS) if equipped, hydraulic lines, parking brake

Body And Frame:

Frame construction, body panel removal/installation, doors, glass, interior trim, bumpers, body shop repair information

Electrical System:

Battery, charging system, starting system, lighting, instrumentation, power accessories, wiring diagrams

HVAC System:

Air conditioning, heating, ventilation, climate control, blower motor, refrigerant system

Restraint Systems:

Seat belts, airbag system (SRS) diagnosis and repair

Procedures Included

Maintenance Procedures:

Oil changes, fluid checks and changes, filter replacements, tire rotations, spark plug replacement

Troubleshooting Guides:

Diagnostic flowcharts for various systems, symptom-based troubleshooting

Repair Procedures:

Detailed step-by-step instructions for component replacement and repair

Overhaul Procedures:

Complete engine, transmission, and axle overhaul instructions

Diagnostic Procedures:

On-Board Diagnostics (OBD-II) system, scan tool usage, sensor testing

Wiring Diagrams:

Comprehensive electrical wiring schematics for all vehicle systems

Technical Depth

Depth Of Coverage:

Comprehensive; suitable for professional mechanics and advanced DIY enthusiasts

Diagnostic Capabilities:

Detailed diagnostic procedures, including use of diagnostic tools and interpretation of fault codes

Specification Details:

Includes torque specifications, clearances, fluid capacities, pressure readings, and other critical data

📊 Manual Specifications

File Format

File Format If Digital:

PDF (Searchable text, printable pages, high-resolution diagrams)

Print Quality

Print Quality If Printed:

Professionally printed, durable binding, clear diagrams and text

Binding Type

Binding Type If Printed:

Spiral-bound or lay-flat binding for ease of use in workshop environments

Paper Type

Paper Type If Printed:

Heavy-duty paper stock, often glossy for diagrams, resistant to shop fluids

⚙️ Engine Specifications

Primary Engine

Engine Displacement:

4.0L (242 cu in)

Engine Type:

SOHC Inline 6-cylinder (PowerTech)

Engine Code:

Performance

Horsepower:

190 hp @ 4600 rpm (approximate for 2000 model year)

Torque:

225 lb-ft @ 3000 rpm (approximate for 2000 model year)

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI)

Fuel Type:

Unleaded gasoline

Maintenance Items

Spark Plugs:

Champion copper core or equivalent, refer to manual for specific gap and part number (e.g., Champion 3034)

Engine Oil Capacity:

5.7 quarts (5.4 liters) with filter

Engine Oil Specification:

API certified SAE 10W-30 (check owner's manual for specific temperature ranges and approvals)

🔧 Transmission

Standard

Transmission Type:

42RE 4-speed Automatic

Optional

Transmission Type:

AX-15 5-speed Manual (Less common for 2000 model year, verify specific VIN)

Features

Automatic Transmission Fluid Capacity:

Approximately 8.5 quarts (8.0 liters) for 42RE

Automatic Transmission Fluid Specification:

ATF+4 (Chrysler Material Standard MS-9602)

Manual Transmission Fluid Capacity:

Refer to manual; typically around 2.0 quarts (1.9 liters)

Manual Transmission Fluid Specification:

Refer to manual; typically SAE 75W-90 synthetic gear oil

📐 Dimensions

Exterior

Wheelbase:

103.4 inches (2626 mm)

Length:

166.7 inches (4234 mm)

Width:

70.2 inches (1783 mm)

Height:

63.9 inches (1623 mm)

Weights

Curb Weight:

Approximately 3400-3700 lbs (1542-1678 kg), depending on configuration

Gross Vehicle Weight Rating:

Approximately 4700-5000 lbs (2132-2268 kg), depending on configuration

Towing Capacity:

Up to 5,000 lbs (2268 kg) when properly equipped

Payload Capacity:

Approximately 1000-1300 lbs (454-590 kg), depending on configuration

🛡️ Safety Features

Ratings

NHTSA Rollover Rating:

4 out of 5 stars (typical for the era, verify specific crash test data)

Active Features

Anti-lock Braking System (Optional or standard depending on trim)

Passive Features

Airbags:

Driver and passenger front airbags

Seat Belts:

Front and rear seat belts, driver and front passenger pretensioners

Chassis Design Impact

Unibody Safety Benefit:

Integrated crumple zones and enhanced structural integrity compared to body-on-frame SUVs.

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo radio with cassette player or optional CD player; speaker configuration varies by trim.

Dashboard Features:

Analog gauges for speedometer, tachometer, fuel level, coolant temperature, oil pressure; warning lights for various systems.

Driver Assistance

Cruise Control:

Standard or optional depending on trim level.

OBD Ii:

Equipped with the OBD-II diagnostic system for emissions and engine management monitoring.

Connectivity

Power Windows:

Optional on lower trims, standard on higher trims.

Remote Keyless Entry:

Optional on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions)

Engine Coolant Change:

Every 30,000 miles (48,000 km) or 24 months

Transmission Fluid Change:

Automatic: Every 45,000-60,000 miles (72,000-96,000 km); Manual: Refer to manual

Transfer Case Fluid Change:

Every 30,000 miles (48,000 km)

Differential Fluid Change:

Every 30,000 miles (48,000 km)

Fluid Specifications

Power Steering Fluid:

Chrysler Power Steering Fluid (MS-5901) or equivalent

Brake Fluid:

DOT 3

Known Issues

Common Issue 1:

Coolant leaks from the heater core or radiator due to age and material degradation.

Common Issue 2:

Cracked exhaust manifold on the 4.0L engine, leading to ticking noise and potential performance issues.

Common Issue 3:

Leaf spring perches and mounting points on the rear axle can rust and fatigue, requiring reinforcement or replacement.

Common Issue 4:

Oil filter adapter housing gasket leaks, a common source of oil loss.

Common Issue 5:

Automatic transmission internal wear, particularly in the torque converter and valve body, over high mileage.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep's long-standing reputation for ruggedness, off-road capability, and durability.

Model Evolution

Xj Introduction:

The XJ Cherokee, introduced in 1984, revolutionized the SUV market with its unibody construction.

2000 Model Year Updates:

The 2000 model year represents a mature phase of the XJ's second generation, with refinements to the 4.0L engine and available features.

Production

Production Period:

1984-2001

Manufacturing Locations:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Off Road Magazine Awards:

Consistently recognized by off-road publications for its capability and value throughout its production run.

4X4 Magazine Awards:

Often cited as a benchmark for affordable 4x4 performance and reliability in its class.