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2000 Mercedes-Benz ML55 AMG Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML55 AMG Year: 2000 Codes Chassis Code: W163 Engine Code Designation: M113 E55 ML 👋 Introduction Market Position Vehicle Segment: Luxury Performance SUV...
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🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
ML55 AMG
Year:
2000
Codes
Chassis Code:
W163
Engine Code Designation:
M113 E55 ML
👋 Introduction
Market Position
Vehicle Segment:
Luxury Performance SUV
Target Audience:
Enthusiasts, independent repair shops, Mercedes-Benz owners seeking detailed repair information.
Competitive Analysis
Competitors:
BMW X5 4.6is, Porsche Cayenne (later models), Audi RS Q3 (later models).
Key Features
Performance Focus:
Emphasis on the AMG-tuned V8 engine and enhanced chassis for superior performance.
Off-Road Capability:
Despite AMG enhancements, retains the ML-Class's base SUV utility and off-road potential.
📋 Manual Details
Coverage Areas
Manual Type:
Service & Repair Manual Software
Language:
English
Format:
Software/Digital
Page Count
Estimated Pages:
1000+
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul procedures, component testing, diagnostic charts, specifications.
Engine Electrical:
Ignition system, fuel injection system (ME 2.8), sensors, actuators, ECU diagnostics, wiring diagrams.
Transmission:
5-speed automatic transmission (722.6 variant), fluid service, torque converter, electronic control.
Drivetrain:
Front and rear drive axles, differentials, transfer case, driveshafts, CV joints.
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake fluid specifications, bleeding procedures.
Suspension:
Independent front suspension, independent rear suspension, shock absorbers, springs, control arms, bushings, alignment specifications.
Steering:
Power steering system, steering rack, power steering fluid, steering linkage.
Cooling System:
Radiator, water pump, thermostat, cooling fans, coolant specifications, capacity.
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, evaporative emission control (EVAP).
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, O2 sensors.
Body Exterior:
Body panels, doors, hood, tailgate, bumpers, trim, glass, sunroof.
Body Interior:
Seating, dashboard, door panels, headliner, carpet, climate control vents.
HVAC System:
Air conditioning, heating, ventilation, blower motor, refrigerant, cabin air filter.
Electrical Systems:
Lighting (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn.
Safety Systems:
Airbags, seatbelts, SRS (Supplemental Restraint System) diagnostics.
Infotainment Audio:
Radio, CD player, navigation system (if equipped), speaker system.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, cabin), fluid checks and top-offs, tire rotations.
Troubleshooting Diagnostics:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnostics.
Component Repair:
Detailed step-by-step repair instructions for all major vehicle systems.
Component Replacement:
Replacement procedures for engine parts, transmission components, suspension parts, brake assemblies, body panels, etc.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle systems.
Torque Specifications:
Accurate torque values for all critical fasteners.
Special Tools:
Identification and usage of necessary special tools for specific repairs.
Technical Depth
Scope:
Comprehensive, from basic maintenance to complete engine and transmission overhauls.
Diagnostic Capability:
Advanced diagnostic procedures, including OBD-II scanner usage and specific system analysis.
Rebuild Procedures:
Detailed instructions for rebuilding engine, transmission, and differentials.
📊 Manual Specifications
File Format
Software Type:
Executable program or PDF with interactive features.
Searchability:
Full text searchable content for quick information retrieval.
Print Quality
Output Format:
Printable pages for convenient workshop use.
Binding Type
Physical Equivalent:
Equivalent to a professional shop manual with high-quality binding.
Paper Type
Physical Equivalent Paper:
Durable paper stock suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V8
Displacement:
5.4 Liters (5439 cc)
Bore X Stroke:
97.0 mm x 92.0 mm
Compression Ratio:
9.5:1
Valvetrain:
SOHC, 3 valves per cylinder (2 intake, 1 exhaust) with adjustable rockers.
Performance
Horsepower:
349 hp @ 5500 rpm
Torque:
391 lb-ft @ 3250-4500 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded (91+ Octane)
Engine Management System:
Bosch Motronic ME 2.8
Fluid Specifications
Engine Oil Type:
Mobil 1 0W-40 Synthetic (MB-Approval 229.5)
Coolant Type:
Mercedes-Benz Approved Antifreeze/Coolant (e.g., ZEREX G-05)
🔧 Transmission
Standard
Type:
5-speed Automatic with Touchshift
Transmission Code:
722.6 (NAG1)
Features
Gear Ratios:
1st: 3.59, 2nd: 2.19, 3rd: 1.42, 4th: 1.00, 5th: 0.73, Reverse: 3.17
Transfer Case:
Electronic 4MATIC All-Wheel Drive system
Fluid Specifications
Transmission Fluid Type:
MB-Approval 236.10 (e.g., Pentosin ATF1)
📐 Dimensions
Exterior
Length:
189.2 inches
Width:
75.0 inches
Height:
71.5 inches
Wheelbase:
111.0 inches
Ground Clearance:
8.0 inches (approx.)
Approach Angle:
32 degrees (approx.)
Departure Angle:
28 degrees (approx.)
Weights
Curb Weight:
4784 lbs
Gross Vehicle Weight Rating:
6450 lbs
Towing Capacity:
5000 lbs
Cargo
Cargo Volume Seats Up:
37.1 cubic feet
Cargo Volume Seats Down:
81.6 cubic feet
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
4/5 Stars
NHTSA Side Impact:
Not Rated (for this specific year/model)
Active Features
Stability Control:
ESP (Electronic Stability Program)
Traction Control:
ASR (Acceleration Slip Regulation)
Braking:
ABS (Anti-lock Braking System), Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Frontal airbags for driver and passenger, front side-impact airbags.
Seatbelts:
3-point inertia-reel seatbelts with pretensioners and force limiters.
💡 Technology Features
Infotainment
Audio System:
Premium sound system, often with a cassette deck and CD player.
Navigation:
Optional COMAND (Cockpit Management and Navigation Device) with GPS navigation.
Driver Assistance
Parking Sensors:
Optional PARKTRONIC parking assist system.
Connectivity
Telematics:
Pre-wiring for optional telematics and satellite radio.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles or 12 months, whichever comes first (with synthetic oil).
Transmission Fluid Service:
Recommended every 40,000 to 60,000 miles, or as per vehicle's specific service indicator.
Engine Air Filter:
Replace every 30,000 miles or as needed based on driving conditions.
Cabin Air Filter:
Replace every 15,000 to 20,000 miles or annually.
Spark Plugs:
Replace every 100,000 miles (platinum or iridium type recommended).
Fluid Specifications
Brake Fluid Type:
DOT 4 (or DOT 4 Plus, MB-Approval 331.0)
Power Steering Fluid:
Mercedes-Benz Power Steering Fluid (or Pentosin CHF 11S)
Known Issues
Oil Leaks:
Valve cover gaskets, oil pan gaskets, and rear main seal can be prone to leaks over time.
Cooling System:
Plastic coolant reservoir can become brittle and crack; water pump seals may fail.
Electronic Modules:
Certain electronic control units (e.g., transmission control module) can experience failures.
Suspension Components:
Control arm bushings and ball joints can wear out, leading to steering looseness or clunks.
Exhaust Manifold:
Exhaust manifold studs can break, leading to exhaust leaks.
HVAC System:
Blend door actuators can fail, affecting temperature control.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mercedes-Benz, known for luxury, engineering, and safety since its inception.
Model Evolution
Platform:
Based on the W163 M-Class platform, introduced in 1997.
Amg Development:
The ML55 AMG was developed by Mercedes-AMG to offer a high-performance variant of the popular M-Class SUV.
Production Years:
ML55 AMG produced from 1999 to 2003 for the W163 generation.
Production
Manufacturing Location:
Tuscaloosa, Alabama, USA (for the W163 platform)
🏆 Awards & Recognition
Recognitions
Performance Title:
Often cited as one of the fastest production SUVs of its era.
Ratings
Consumer Reports:
While Consumer Reports ratings for this era were mixed for the base ML-Class, the AMG version was appreciated for its performance.