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Mitsubishi Pajero (Montero) Service & Repair Manual 2000 in English/ French/ Spanish/ German (7 500+ pages; Searchable)

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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero / Montero Model Years Covered By Manual: 2000 Codes Platform Code: V60/V70 Series 👋 Introduction Market Position Segment: Full-size SUV, known for...
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Mitsubishi Pajero (Montero) Service & Repair Manual 2000 in English/ French/ Spanish/ German (7 500+ pages; Searchable)
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Pajero / Montero
Model Years Covered By Manual:
2000
Codes
Platform Code:
V60/V70 Series
👋 Introduction
Market Position
Segment:
Full-size SUV, known for off-road capability and durability.
Competitive Analysis
Key Competitors 2000:
Toyota Land Cruiser, Land Rover Discovery, Jeep Grand Cherokee, Ford Explorer, Nissan Patrol.
Key Features
Platform Advantages:
Body-on-frame construction for ruggedness, advanced 4WD systems (Super Select), capable off-road suspension, spacious interior.
📋 Manual Details
Coverage Areas
Language Support:
English, French, Spanish, German
Page Count
Total Pages:
7500+
Manual Type
Type:
Service and Repair Manual
Format
File Type:
PDF
Searchability:
Searchable
Printability:
Printable
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system, ignition system, exhaust system, lubrication system, cooling system, engine control systems (ECU/ECM).
Transmission Drivetrain:
Manual and automatic transmissions, transfer cases (including Super Select 4WD), drive shafts, differentials (front, rear, center), axles.
Suspension Steering:
Front and rear suspension (independent front, multi-link rear), shock absorbers, springs, control arms, bushings, steering system (rack and pinion, power steering).
Brakes:
Front and rear disc brakes, ABS system (including hydraulic unit and sensors), parking brake.
Electrical Electronics:
Battery, charging system, starting system, lighting (headlights, taillights, interior), instrumentation, power windows, power locks, mirrors, HVAC controls, body control modules (BCM), fuse boxes and wiring diagrams.
Body Chassis:
Body panels, doors, hood, tailgate, interior trim, seats, safety restraints (airbags, seatbelts), chassis components, frame.
Heating Ventilation Air Conditioning:
HVAC system operation, refrigerant system, blower motor, climate control unit, cabin air filter.
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, diagnostic procedures for various systems.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement, brake pad/rotor replacement, tire rotation.
Engine Repair:
Engine overhauls, cylinder head removal/installation, piston and connecting rod service, crankshaft service, camshaft timing, component testing.
Transmission Service:
Transmission fluid and filter change, clutch replacement (manual), transmission disassembly and reassembly, torque converter service.
Brake System Repair:
Brake caliper, rotor, and pad replacement, brake line and hose replacement, bleeding the brake system, ABS component testing and replacement.
Suspension Steering Repair:
Component replacement (shocks, struts, ball joints, tie rods), alignment specifications, power steering pump and rack replacement.
Electrical Diagnostics Repair:
Wiring harness repair, component testing (alternator, starter, sensors), module programming, diagnostic tool usage.
Bodywork Restoration:
Body panel repair and replacement, door and tailgate alignment, interior trim removal and installation.
Climate Control Service:
Refrigerant charging, leak detection, component replacement (compressor, condenser, evaporator), heater core replacement.
Technical Depth
Depth Of Coverage:
Comprehensive coverage from basic maintenance and fluid checks to complex engine and transmission rebuilds, electrical diagnostics, and body repair.
Diagnostic Capabilities:
Detailed diagnostic procedures, flowcharts, and specifications for identifying and resolving faults using factory diagnostic tools and methods.
Torque Specifications:
Extensive list of torque specifications for all major fasteners and components across all vehicle systems.
Wiring Diagrams:
Detailed electrical wiring diagrams for all circuits, including component locations and connector pinouts.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Version:
Likely a compiled digital version of factory workshop manuals.
Print Quality
Resolution:
Assumed high quality for readability of text and diagrams, suitable for printing.
Binding Type
Digital Format:
N/A (Digital product)
Paper Type
Digital Format:
N/A (Digital product)
⚙️ Engine Specifications
Primary Engine
Engine Code Options:
Likely includes 6G72 (3.0L V6 SOHC/DOHC), 6G74 (3.5L V6 SOHC/DOHC), and potentially 4M41 (3.2L Direct Injection Diesel Turbo) for certain markets.
Performance
3.5L V6 (6G74) Estimated Power:
Approx. 200-215 hp
3.5L V6 (6G74) Estimated Torque:
Approx. 220-230 lb-ft
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating as specified by manufacturer, typically 87 or higher)
Engine Management
ECU Type:
Proprietary Mitsubishi Engine Control Unit (ECU/ECM)
🔧 Transmission
Standard
Drive Type:
4WD (Four-Wheel Drive) - often Super Select 4WD II
Optional
Transmission Options:
5-speed Manual Transmission or 4-speed Automatic Transmission with Electronic Control (INVECS-II).
Features
Super Select 4Wd Ii:
Allows driver to select between 2WD High, 4WD High (with center diff unlocked or locked), and 4WD Low range, providing excellent versatility for on-road and off-road conditions.
Fluid Specifications
Automatic Transmission Fluid Type:
Mitsubishi DiaQueen ATF-II SP or equivalent DEXRON III/MERCON.
Manual Transmission Fluid Type:
GL-4 or GL-5 gear oil, viscosity as specified (e.g., 75W-90).
📐 Dimensions
Exterior
Wheelbase Mm:
Approx. 2725 mm (short wheelbase options may exist)
Overall Length Mm:
Approx. 4700-4850 mm (depending on configuration)
Overall Width Mm:
Approx. 1870-1890 mm
Overall Height Mm:
Approx. 1850-1930 mm (depending on suspension and roof options)
Weights
Curb Weight Kg:
Approx. 1900-2200 kg (varies significantly by trim and options)
Gross Vehicle Weight Rating Gvwr Kg:
Approx. 2700-2900 kg
🛡️ Safety Features
Ratings
Ntsa Rollover Rating:
Variable, generally considered good for its class due to 4WD and stability systems, but as with all SUVs, a risk exists.
Active Features
Traction Control:
Available on higher trims or as an option (TCL).
ABS:
Standard Anti-lock Braking System.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags may be optional on certain trims.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants, three-point or lap belts for rear occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional premium audio system. Speaker configurations vary by trim.
Navigation:
Optional factory GPS navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard on most models.
Off Road Aids:
Hill Descent Control (HDC) and Active Stability Control (ASC) might be available on select premium trims.
Connectivity
Auxiliary Inputs:
Likely limited to factory CD changer ports or potentially an aftermarket auxiliary input adapter.
🔧 Maintenance
Service Intervals
Engine Oil Change Km Miles:
Typically every 7,500 - 10,000 km (4,500 - 6,000 miles) or 6-12 months, depending on driving conditions.
Transmission Fluid Change Km Miles:
Automatic: 50,000 - 80,000 km (30,000 - 50,000 miles). Manual: As specified, often less frequent.
Spark Plugs Replacement Km Miles:
Varies by plug type (copper vs. platinum/iridium), often 60,000 - 100,000 km (40,000 - 60,000 miles).
Timing Belt Replacement Km Miles:
Crucial for V6 engines, typically 90,000 - 100,000 km (55,000 - 60,000 miles). The manual will specify exact interval and replacement procedure, including idler pulleys and tensioners.
Fluid Specifications
Engine Oil Type:
API SG or SH, ILSAC GF-2. Viscosity grades like 5W-30, 10W-30, or 10W-40 depending on climate. Consult manual for specific recommendations.
Coolant Type:
Ethylene glycol based, mixed with distilled water. Green or long-life pink/red coolants may be specified depending on regional variants. Check manual for exact type and mix ratio.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
Mitsubishi Power Steering Fluid or equivalent DEXRON II/III ATF.
Known Issues
Common Wear Items:
Suspension bushings, ball joints, wheel bearings, exhaust system components (due to off-road use and age), oxygen sensors.
Potential Engine Concerns:
Head gasket issues on some V6 engines (especially earlier models or those not maintained), timing belt failure if not replaced on schedule (catastrophic damage).
Transmission Issues:
Occasional issues with automatic transmission shifting or solenoid failure. Torque converter issues can arise with high mileage or heavy use.
Electrical Quirks:
Corrosion on electrical connectors, especially in humid or coastal environments. Power window motor failures.
📚 Vehicle History
Brand Heritage
Mitsubishi SUV Legacy:
Mitsubishi has a long history of producing robust and capable off-road vehicles, dating back to models like the Jeep (licensed production) and the original Pajero/Montero.
Model Evolution
Third Generation Pajero:
The 2000 model belongs to the third generation (1999/2000-2006), which marked a significant shift with a move to unibody construction (monocoque chassis with integrated frame) for improved on-road handling and safety, though still maintaining strong off-road credentials.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with some regional assembly plants.
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
The Pajero/Montero has a strong reputation and history in off-road events and rallies, including the Dakar Rally, highlighting its inherent capability.
Ratings
Consumer Reviews:
Generally well-regarded for durability, off-road prowess, and value for money compared to some European competitors. Consumer reports and reviews from the era often praised its mechanical robustness.
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