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BMW R1150GS Service Repair Workshop Manual 2000 ONWARDS

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Model Variant: All Variants (Adventure, Standard, Rockster) Codes Engine Code Family: 1150cc Twin-Cylinder Boxer Chassis Code Family: 259 👋 Introduction Market Position...
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类型: Motorcycle
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斯库: 290899
BMW R1150GS Service Repair Workshop Manual 2000 ONWARDS
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150GS
Model Variant:
All Variants (Adventure, Standard, Rockster)
Codes
Engine Code Family:
1150cc Twin-Cylinder Boxer
Chassis Code Family:
259
👋 Introduction
Market Position
Positioning:
The R1150GS is a highly capable adventure touring motorcycle, renowned for its versatility, durability, and comfort on long distances and varied terrains. It occupied a premium segment of the adventure bike market.
Competitive Analysis
Competitors:
Competed with motorcycles such as the Honda Africa Twin, Triumph Tiger, and Yamaha XT1200Z Super Tenere in its era.
Key Features
Features:
Characterized by its robust 1150cc boxer-twin engine, sophisticated Telelever front suspension, shaft drive, comfortable ergonomics for touring, and strong off-road capability.
Manual Purpose
Purpose:
This manual provides technicians and knowledgeable owners with the specific, authoritative information required to properly maintain, diagnose, and repair the BMW R1150GS across its entire model run from 2000 onwards.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Bodywork, Maintenance, Diagnostics, Repair
Model Year Coverage:
2000 onwards
Page Count
Estimated Pages:
500+
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, printable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system (oil cooler).
Fuel System:
Fuel injection system (Motronic, injectors, throttle body), fuel pump, fuel filter, fuel tank, fuel lines.
Ignition System:
Ignition coils, spark plugs, Motronic control unit, wiring.
Transmission:
Clutch operation and maintenance, gearbox (six-speed), final drive (Paralever), driveshaft, universal joint, spline lubrication.
Brakes:
Hydraulic brake system, brake discs, calipers, master cylinders, brake lines, ABS (optional EVO/Integral), bleeding procedures.
Suspension:
Front Telelever suspension, rear Monolever or Paralever suspension, forks, shock absorber, springs, adjustments.
Electrical System:
Battery, charging system (alternator, voltage regulator), starter motor, lighting system (headlight, taillight, indicators), horn, fuses, relays, wiring diagrams.
Bodywork:
Frame, fairing, body panels, seat, fuel tank, instrumentation, controls, luggage systems (optional).
Wheels And Tires:
Wheel bearing inspection and replacement, tire pressures, wheel types (spoked, alloy).
Procedures Included
Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, valve clearance adjustment, clutch adjustment, final drive oil change, brake pad replacement.
Troubleshooting:
Diagnostic codes, common faults, electrical issues, engine performance problems, starting difficulties.
Repair:
Complete disassembly and reassembly of all major components, internal engine repairs, gearbox rebuilds, suspension overhauls, electrical component replacement.
Diagnostics:
Use of diagnostic tools, interpretation of fault codes, electrical system testing.
Technical Depth
Depth:
Comprehensive, covering all aspects from routine maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and repair.
📊 Manual Specifications
File Format
File Type:
Likely PDF, optimized for digital viewing and printing.
Searchability:
Typically text-searchable for quick information retrieval.
Print Quality
Image Resolution:
High-resolution for clear diagrams and photographs.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/oil-cooled, four-stroke, flat-twin (boxer) engine
Displacement:
1130 cc
Bore X Stroke:
101 mm x 70.5 mm
Compression Ratio:
9.0:1 or 10.0:1 (depending on variant/market)
Valve Train:
2 valves per cylinder, pushrod-operated overhead valves with BMW's distinctive cam-in-head design.
Performance
Horsepower:
Approx. 85-95 hp (63-70 kW) @ 6750 rpm (variant dependent)
Torque:
Approx. 98-100 Nm (72-74 lb-ft) @ 5250 rpm (variant dependent)
Fuel System
Fuel Delivery:
Bosch Motronic electronic fuel injection (EFI)
Fuel Type:
Unleaded gasoline (RON 91 or higher)
Ignition System
Ignition Type:
Electronic ignition (Motronic ECU control)
Lubrication
Oil Capacity:
Approx. 4.0 liters (4.2 US qt) with filter change.
Cooling
Cooling Method:
Air-cooled cylinders, oil-cooled cylinder heads.
🔧 Transmission
Standard
Gearbox:
6-speed, constant mesh gearbox
Clutch:
Single dry plate, diaphragm spring clutch, hydraulically actuated.
Optional
ABS Integration:
Optional EVO or Integral ABS system integrated with braking and potentially engine management.
Features
Final Drive:
Shaft drive with BMW's Paralever single-sided swingarm (rear wheel).
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in) for standard model
Width:
Approx. 900 mm (35.4 in) at handlebars
Height:
Approx. 1380 mm (54.3 in) at seat height (adjustable)
Weights
Dry Weight:
Approx. 220 kg (485 lbs)
Wet Weight:
Approx. 240 kg (529 lbs) (fully fueled)
Gross Vehicle Weight Rating:
Approx. 460 kg (1014 lbs)
Cargo
Fuel Capacity:
20 liters (5.3 US gal), including reserve
🛡️ Safety Features
Ratings
ABS:
Optional BMW Motorrad Integral ABS (EVO) or non-Integral ABS.
Active Features
Braking System:
Dual disc front, single disc rear, with advanced ABS capabilities when equipped.
Passive Features
Chassis Design:
Robust steel tube frame providing excellent stability and rider protection.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, digital display for fuel level, clock, gear indicator (on some models), and warning lights.
Optional Accessories:
Provision for heated grips, auxiliary power outlets, and integrated navigation systems (e.g., early BMW Navigator).
Driver Assistance
ABS System:
The integral ABS system, when equipped, links front and rear brakes and can be activated independently or simultaneously, enhancing safety in braking scenarios.
Connectivity
Diagnostic Port:
Features a diagnostic connector (often under the seat) for reading fault codes with compatible BMW diagnostic tools.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Adjustment Interval:
Every 20,000 km (12,000 miles).
Final Drive Oil Change:
Every 20,000 km (12,000 miles) or annually.
Fluid Specifications
Engine Oil:
SAE 20W-50 or 15W-50 motorcycle-specific synthetic or semi-synthetic oil meeting BMW Motorrad specifications (e.g., API SG/SH/SJ or ACEA E2).
Transmission Oil:
SAE 75W-90 GL-5 synthetic gear oil.
Final Drive Oil:
SAE 75W-140 synthetic gear oil.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Known Issues
Common Issues:
Spline wear on driveshaft and final drive, clutch slave cylinder leaks, starter motor brushes, ABS sensor failures, intermittent electrical connections, fuel pump issues.
Maintenance Recommendations:
Regular lubrication of driveshaft and final drive splines is critical to prevent wear. Careful attention to clutch slave cylinder sealing and ABS system health.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Heritage:
BMW Motorrad has a long history of producing robust, reliable, and technologically advanced motorcycles, particularly in the touring and adventure segments. The boxer-twin engine is a hallmark of the brand.
Model Evolution
R1150Gs Predecessor:
Evolved from the highly successful R1100GS, incorporating a larger engine displacement and chassis refinements.
R1150Gs Variants:
Included the standard R1150GS, the more off-road-oriented R1150GS Adventure with a larger fuel tank and suspension travel, and the R1150 Rockster (a more minimalist, naked variant).
Production
Production Period:
Produced from 1999 through 2003, with the manual covering models from 2000 onwards.
🏆 Awards & Recognition
Recognitions
Motorcycle Of The Year:
While specific model awards are less common for this era of production, the R1150GS was widely praised by the motoring press for its versatility and capability, contributing to BMW's dominance in the adventure bike segment.
Ratings
Adventure Touring Capability:
Consistently rated highly by motorcycle publications for its long-distance comfort, load-carrying capacity, and ability to handle diverse road conditions.
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