Value Proposition:
Offers professional-grade service information at a fraction of the cost of dealership-performed repairs or proprietary diagnostic tools.
Advantage:
Provides the same detailed content used by authorized Polaris repair facilities, making it the most comprehensive and cost-effective solution for owners.
Manual Attributes:
Includes exploded views, step-by-step instructions, and critical electrical schematics, ensuring clarity and ease of use for complex repairs.
Covered Models:
Indy 600 XC SP, Indy 600 XC DLX, Indy 600 Touring, Indy 700 XC SP, Indy 700 XC DLX, Indy 700 SKS, Indy 600 RMK, Indy 700 RMK, Indy 800 RMK, Indy 800 XCR
Type:
Factory Service Manual
Digital Format:
PDF Download
Primary Systems:
General Information, Maintenance/Tune-up, Engines, Fuel System/Carburetion, Clutches, Body and Steering, Suspension, Brakes/Final Drive, Electrical and Wiring Diagrams
Repair Maintenance Procedures:
Step-by-step repair instructions, routine maintenance procedures, troubleshooting guides, diagnostic procedures, component disassembly and reassembly, wiring harness tracing and repair.
Depth Of Coverage:
Comprehensive, covering everything from basic tune-ups to advanced engine rebuilds and electrical diagnostics, mirroring professional shop-level information.
PDF Features:
Searchable text, printable pages, viewable on PC, Mac, tablet, or smartphone.
Printability:
Designed for full manual printing or selective page printing, allowing for flexibility during field repairs.
Recommended Binding:
Customer printable and insertable into a 3-ring binder for organized workshop use.
Ideal Paper:
Though digital, ideal for printing on durable paper suitable for workshop environments to prevent damage.
Engine Variants:
2-stroke twin-cylinder engines in 600cc, 700cc, and 800cc displacements.
Engine Power Output Range:
Typical outputs for this era would range from approximately 90-120+ horsepower depending on the specific engine and model configuration. (Specific figures require accessing manual data).
Carburetion System:
Primarily Mikuni VM series carburetors, with specific jetting and tuning details covered extensively in the manual.
Engine Configuration:
Liquid-cooled, reed valve, two-stroke (specific cooling system and intake design details within manual).
Oil Delivery System:
Autolube injection system (details on pump calibration and maintenance within manual).
Drive System:
CVT (Continuously Variable Transmission) with Polaris P-85 drive clutch and various driven clutch models depending on the specific snowmobile application.
Clutch Service:
Comprehensive coverage on clutch alignment, belt replacement, spring and roller maintenance, and recalibration for optimal performance and longevity.
Crash Test Data:
Snowmobile safety is primarily focused on rider operation and vehicle integrity. The manual would detail safe operating procedures and potential hazards. No formal crash test ratings like automobiles.
Braking System:
Hydraulic disc brake system, typically with a single caliper. Manual covers inspection, pad replacement, fluid bleeding, and caliper service.
Chassis Design:
Chassis design emphasizes rider position and control. Safety elements include handlebar grips, throttle control mechanisms, and emergency kill switches.
Dashboard Features:
Basic instrumentation including speedometer, tachometer, odometer, trip meter, and indicator lights for oil, lights, and engine status. Manual details gauge cluster functionality.
Operational Aids:
Focus is on mechanical and electrical systems. No electronic driver assistance features in the modern sense. Manual covers engine management and ignition system diagnostics.
Electrical System:
Comprehensive electrical and wiring diagrams are a key feature, essential for diagnosing issues with ignition, lighting, charging system, and sensors.
Routine Maintenance Schedule:
The manual will detail specific mileage or riding hour intervals for tasks such as spark plug replacement, chain case oil changes, drive belt inspection, lubrication points, and general chassis inspection.
Chaincase Oil Type:
Likely Polaris Synthetic Chaincase Lubricant or equivalent SAE 75W-90 synthetic gear oil. Specific part numbers and capacities are provided in the manual.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, mixed with distilled water. Specific Polaris part numbers for pre-mixed coolant or concentrate will be listed.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify which is appropriate and the bleeding procedure.
Common Wear Items:
Wear items typically include drive belts, carbides, sliders, hyfax, shock bushings, and potentially crank seals and exhaust gaskets. The manual aids in diagnosing and replacing these.
Carburetor Cleaning Adjustment:
Detailed procedures for carburetor disassembly, cleaning, jetting verification, and synchronization, crucial for optimal 2-stroke engine performance.
Top End Rebuild:
Instructions for piston, ring, and cylinder inspection, honing, and replacement, including torque specifications for cylinder heads and exhaust manifold bolts.
Polaris Legacy:
Polaris has a long-standing history in snowmobile manufacturing, known for innovation and performance in various snow conditions.
Indy Series Contribution:
The Indy series has been a cornerstone of Polaris's lineup, representing versatile and popular models across different riding disciplines, from trail cruising to mountain exploration.
Model Year Significance:
The 2000 model year represented a period of refinement for Polaris's 2-stroke engine technology and chassis designs, building on successful platforms.
