Product Category:
All-Terrain Vehicle (ATV) Parts Manual
Value Proposition:
Essential for home mechanics seeking to perform maintenance and repairs on their Polaris Xpedition 325, saving time and money.
Features:
Detailed exploded views, complete part number lists, organized by system for easy reference.
Diagram Quality:
Features exploded diagrams which are crucial for visualizing part relationships and installation.
Powertrain:
Engine, Cooling System, Exhaust System, Fuel Tank, Oil Tank, Air Box, Drive Clutch, Driven Clutch, Clutch Cover, Gearcase/Brake and Chain Cover Mounting, Rear Wheel Drive
Chassis And Suspension:
Front Cab, Rear Cab and Seat, Rear Rack Mounting, Front Rack and Bumper Mounting, Engine Mounting, Front Drive, Front Tightener, Front Strut, CV Joint – BTB, Front Wheel, Front Brake, A-Arm/Strut Mounting, Center Tightener, Swing Arm/Shock Mounting, Rear Brake, Rear Wheel
Controls And Electrical:
Controls -- Throttle ASM./Cable, Controls - Master Cylinder/Brake Line, Steering Post, Handlebar and Headlight Pod, Electrical/Taillight, Gear Selector
Engine Internal:
Piston and Crankshaft, Crankcase and Cylinder, Recoil Starter, Carburetor, Oil Pump, Magneto, Starting Motor
Body And Trim:
Front Cab, Rear Cab and Seat, Decals, Front Rack and Bumper Mounting, Rear Rack Mounting, Handlebar and Headlight Pod.
Internal Engine Components:
Includes detailed parts for piston, crankshaft, crankcase, cylinder, recoil starter, oil pump, magneto, and starting motor, enabling internal engine repairs.
Parts Identification:
Exploded diagrams with detailed part number lists for all components
Maintenance Support:
Facilitates routine maintenance and repair by clearly identifying necessary parts.
Depth:
Comprehensive parts listing for detailed repair and replacement.
Assembly Level:
Covers sub-assemblies and individual components for complete breakdown and reassembly.
Searchability:
Likely text-searchable if generated from original digital source.
Digital Rights:
Enables printing specific pages, offering flexibility for users.
Print Resolution:
Optimized for printing of individual pages or sections.
Binding:
Not applicable (digital format)
Paper Recommendation:
Standard printer paper recommended for printing sections.
Engine Type:
Likely a single-cylinder, 4-stroke engine (typical for this class and era of Polaris ATVs).
Engine Displacement:
325cc (indicated by model name)
Horsepower:
Specific figures not provided, but typical for a 325cc utility ATV of this era would be in the 18-25 HP range.
Torque:
Specific figures not provided, but designed for low-end torque for utility tasks.
Fuel Delivery:
Carburetor (explicitly listed in contents).
Carburetor Details:
Specific carburetor model and jetting would be listed in a service manual, but this parts manual provides the part number for the carburetor assembly and its internal components.
Cooling Method:
Liquid-cooled (indicated by 'COOLING SYSTEM' in contents).
Oil System:
Wet sump with a separate oil tank (explicitly listed in contents).
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with Hi/Lo range and Reverse is standard for this class of Polaris ATV.
Drive System:
Likely shaft-driven, with selectable 2WD/4WD (common for Polaris utility models). Front and Rear Drive systems are listed.
Drive Clutch Driven Clutch:
Detailed parts breakdown for both the primary (drive) and secondary (driven) clutches, essential for belt replacement and clutch maintenance.
Wheelbase:
Specific figures not provided in the product description, but typically around 50-55 inches for this class.
Tire Size:
Specific tire sizes are not listed, but are critical components covered by the front and rear wheel sections.
Dry Weight:
Specific figures not provided, but typically in the 600-700 lbs range.
Rack Capacity:
Front and Rear Rack Mounting sections indicate integrated rack systems for cargo carrying.
Features:
Basic instrumentation (speedometer, odometer, fuel gauge) and lighting are expected, as indicated by the Handlebar and Headlight Pod and Electrical/Taillight sections.
Features:
No advanced driver assistance systems expected for this model year.
Features:
No connectivity features expected.
Oil Change:
Recommended for frequent intervals (as stated in product description), typically every 50-100 hours or annually.
Filter Replacement:
Air filter and fuel filter replacement are recommended at regular intervals. Specific intervals would be in a service manual, but this parts manual helps identify the correct parts.
Engine Oil:
Specific oil type and viscosity (e.g., SAE 10W-40 or 20W-50, JASO MA certified) would be detailed in a service manual; this parts manual helps identify the oil filter part number.
Coolant:
Ethylene glycol based antifreeze with corrosion inhibitors. Specific type and capacity would be in a service manual; this manual identifies cooling system components.
Gearcase Oil:
Specific gear oil type and viscosity would be required for the gearcase. This manual identifies gearcase components and associated seals/gaskets.
Common Wear Items:
Drive belts, CV joints, brake pads, and suspension components are common wear items on utility ATVs of this age. The manual provides part numbers for all these.
Cv Joint Boots:
CV joint boots are prone to damage; the manual lists part numbers for CV joints and associated components, aiding in replacement.
Diagnostic Aid:
While not a diagnostic manual, the detailed part breakdowns can help identify missing or damaged components during troubleshooting.
Manufacturer:
Polaris is a long-standing manufacturer of ATVs, known for their utility and recreational models.
Model Line:
The Xpedition line was Polaris's entry into the larger-displacement utility ATV market, often featuring more comfort and storage options.
Model Variants:
The inclusion of 'A00CK32AA' and 'A00CK32AB' suggests minor variations or configurations within the 2000 Xpedition 325 model line, both covered by this manual.
Production Years:
The 2000 model year is specified. Polaris continued production and development of the Xpedition line in subsequent years.
