Vehicle Segment:
Sport/Recreational All-Terrain Vehicle (ATV)
Key Competitors 2000:
Yamaha Wolverine, Suzuki QuadRunner, Honda FourTrax, Arctic Cat 400
Performance Orientation:
Designed for trail riding, recreational use, and moderate utility tasks.
Engine Configuration:
2-stroke, single-cylinder engine, known for good power-to-weight ratio in its class.
Transmission Type:
CVT automatic transmission for ease of operation.
Suspension Design:
Independent front suspension and swingarm rear suspension for comfort and control.
Braking Type:
Hydraulic disc brakes on all wheels for reliable stopping power.
Engine Service:
Complete overhaul, disassembly, assembly, tuning, diagnostics
Fuel System:
Carburetor service and adjustment, fuel lines, fuel pump, fuel tank maintenance
Cooling System:
Radiator, hoses, coolant, fan, water pump service
Ignition System:
Spark plugs, ignition coil, CDI unit, timing, troubleshooting
Exhaust System:
Muffler, exhaust pipe inspection and replacement
Drivetrain Transmission:
CVT (Continuously Variable Transmission) service, belt inspection/replacement, gearcase maintenance
Chassis Frame:
Frame inspection, welding repair procedures, suspension mounting
Suspension Front:
A-arms, shocks, steering knuckles, bushings, wheel bearings
Suspension Rear:
Swingarm, shock absorber, linkage system, wheel bearings
Steering System:
Handlebars, steering post, tie rods, ball joints, rack and pinion (if applicable)
Braking System Front:
Hydraulic disc brake system, calipers, master cylinder, brake lines, pads, rotors
Braking System Rear:
Hydraulic disc brake system, calipers, master cylinder, brake lines, pads, rotors
Electrical System:
Wiring diagrams, battery, lighting, starter, charging system, handlebar controls
Bodywork Plastics:
Fender removal/installation, plastic panel care and repair, seat removal
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication points
Scheduled Maintenance:
Intervals for various service tasks based on mileage or time
Troubleshooting Guides:
Diagnostic procedures for common and uncommon issues across all systems
Engine Rebuild:
Detailed steps for complete engine disassembly, inspection, and reassembly
Transmission Repair:
CVT clutch service, roller replacement, gearcase seal replacement
Brake System Repair:
Bleeding procedures, caliper overhaul, master cylinder replacement
Electrical Diagnostics:
Component testing, wiring harness repair, starter/charging system troubleshooting
Suspension Overhaul:
Ball joint replacement, shock absorber installation, bushing replacement
Steering Component Replacement:
Tie rod end replacement, handlebar grip replacement
Lubrication Instructions:
Specific points and types of lubricants required
Special Tool Identification:
Lists or descriptions of specialized tools needed for certain repairs
Diagnostic Capability:
Advanced diagnostic procedures for electrical and mechanical systems
Rebuild Capability:
Full engine and transmission rebuild procedures included
Adjustment Procedures:
Detailed specifications and methods for carburetor, ignition, and brake adjustments
Specification Details:
Includes critical torque values, clearances, and measurements
Engine Type:
2-Stroke, Liquid-Cooled, Single-Cylinder
Displacement:
Approx. 398 cc (exact bore/stroke would be detailed in the manual)
Bore X Stroke:
Refer to manual for specific dimensions.
Compression Ratio:
Refer to manual for specific ratios.
Horsepower Estimated:
Typically in the range of 25-30 HP (varies by exact tune).
Torque Estimated:
Refer to manual for specific torque figures.
Carburetor Type:
Single Mikuni Carburetor (specific model number would be in manual)
Fuel Type:
Unleaded Gasoline (typically 87 octane or higher)
Fuel Mixture:
2-stroke oil/gasoline mix (specific ratio, typically 50:1 or 40:1, detailed in manual).
Length:
Refer to manual for exact dimensions.
Width:
Refer to manual for exact dimensions.
Height:
Refer to manual for exact dimensions.
Wheelbase:
Refer to manual for exact dimensions.
Dry Weight Estimated:
Approx. 500-550 lbs (depending on 2WD/4WD).
Towing Capacity:
Refer to manual for specific rating, typically around 1000-1500 lbs for ATVs of this era.
Cargo Capacity Rack Front:
Refer to manual for specific load rating.
Cargo Capacity Rack Rear:
Refer to manual for specific load rating.
Engine Oil Change:
Typically every 30-50 operating hours or annually, refer to manual for specific 2-stroke oil/gas mix intervals.
Air Filter Cleaning:
Recommended every 20-30 operating hours, depending on operating conditions.
Spark Plug Replacement:
Typically every 100-200 operating hours or annually.
Cv Belt Inspection:
Inspect regularly, replace as needed based on wear or damage (intervals vary).
Engine Oil Type:
2-Stroke Engine Oil (specific API or JASO rating detailed in manual).
Gearcase Oil Type:
Refer to manual for specific gear oil viscosity and type (e.g., SAE 80W-90 GL-4).
Coolant Type:
Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid (check manual for exact specification).
Carburetor Clogging:
Common with 2-stroke engines due to fuel varnish or debris; requires regular cleaning.
Cv Belt Wear:
Belts can wear or break under heavy use; proper tension and alignment are crucial.
Cooling System Leaks:
Hose degradation or radiator damage can lead to coolant loss.
Electrical Connector Corrosion:
Exposure to elements can cause corrosion in wiring connectors, leading to intermittent issues.
Suspension Bushings:
Wear on suspension bushings can lead to looseness and poor handling over time.
