🏷️ Basic Information

Make:

Suzuki

Model:

DR200SE

Year:

2000

Chassis Code:

DJ01A

Engine Code Prefix:

F436

👋 Introduction

Market Position:

Entry-level dual-sport motorcycle catering to light trail riding, commuting, and recreational use. Known for its simplicity, reliability, and affordability.

Competitive Analysis:

Competes with similar displacement dual-sport offerings from manufacturers like Honda (e.g., XR250L), Kawasaki (e.g., KLR250), and Yamaha (e.g., XT225). The DR200SE distinguishes itself with its user-friendly nature and robust Suzuki engineering.

Key Features:

Lightweight, nimble handling, electric start, durable air-cooled engine, user-friendly controls, suitable for both on-road and light off-road applications.

Target Audience:

Suzuki DR200SE 2000 owners, motorcycle mechanics, service technicians, enthusiasts looking for detailed repair and maintenance information.

📋 Manual Details

Coverage Areas:

General Information, Periodic Maintenance, Engine, Fuel and Lubrication System, Chassis, Electrical System, Servicing Information, Emission Control Information

Format:

PDF

Requirements:

Adobe PDF Reader, WinZip

Compatibility:

All Versions of Windows & Mac

Zoom Capability:

YES

Language:

English

Manual Type:

Factory Service Repair Manual

Coverage Summary:

This manual provides a comprehensive guide for servicing, repairing, and maintaining the Suzuki DR200SE 2000. It is designed for dealership technicians and owners seeking in-depth technical knowledge and repair procedures.

📖 Manual Coverage

Systems Covered:

Engine, Fuel System (Carburetor), Lubrication System, Ignition System, Electrical System (Wiring Diagrams, Lighting, Starting System, Charging System), Transmission, Clutch, Brakes (Front Drum, Rear Drum), Suspension (Front Telescopic Forks, Rear Monoshock), Frame, Wheels, Tires, Bodywork, Emissions Control Systems

Procedures Included:

Routine Maintenance, Troubleshooting, Engine Overhaul, Carburetor Adjustment and Rebuild, Ignition Timing, Valve Clearance Adjustment, Oil Change and Filter Replacement, Brake System Servicing, Suspension Fork Service, Shock Absorber Servicing, Electrical System Diagnosis and Repair, Wheel Bearing Replacement, Tire Mounting and Balancing, Chain Adjustment and Lubrication, Clutch Adjustment, Cable Adjustments, Torque Specifications, Fluid Capacities, Special Tool Requirements

Technical Depth:

Comprehensive workshop level procedures, detailed step-by-step instructions, diagnostic flowcharts, repair strategies, complete factory specifications

Parts Information Included:

Component identification, part numbers for major assemblies and components (implied through repair procedures and diagrams)

Diagnostic Procedures:

Troubleshooting guides, fault finding for electrical and mechanical systems, common problem diagnosis

Technical Specifications Included:

Torque settings for all fasteners, electrical specifications (resistance, voltage), fluid capacities, dimensions, performance data

📊 Manual Specifications

File Format:

Digital PDF

Print Quality:

High Resolution, Searchable Text, Printable Pages

Readability:

Excellent, with clear diagrams and concise text.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

Four-stroke, SOHC, air-cooled

Displacement:

199 cc

Bore X Stroke:

66.0 mm x 58.0 mm

Compression Ratio:

9.4:1

Horsepower Estimate:

Approx. 19 HP @ 8,500 RPM (varies by region and tuning)

Torque Estimate:

Approx. 17 Nm @ 6,000 RPM (varies by region and tuning)

Fuel Delivery:

Mikuni VM24SS Carburetor

Fuel Type:

Unleaded Gasoline (91 octane or higher recommended)

Oil Type:

SAE 10W-40 API SE or SF, JASO MA

Oil Capacity:

1.5 L (1.6 US qt) without filter change, 1.7 L (1.8 US qt) with filter change

Ignition Type:

Electronic Ignition (CDI)

Emission Control Features:

Air Injection System (Pulsed Secondary Air Injection)

🔧 Transmission

Transmission Type:

5-Speed Manual Constant Mesh

Clutch Type:

Wet Multi-Plate

Final Drive:

O-Ring Sealed Chain Drive

Transmission Fluid Type:

API GL-4 SAE 80W, or JASO MA

Transmission Fluid Capacity:

0.65 L (0.69 US qt)

📐 Dimensions

Overall Length:

2085 mm (82.1 in)

Overall Width:

805 mm (31.7 in)

Overall Height:

1170 mm (46.1 in)

Wheelbase:

1385 mm (54.5 in)

Ground Clearance:

285 mm (11.2 in)

Seat Height:

860 mm (33.9 in)

Dry Weight:

113 kg (249.1 lbs)

Wet Weight:

127 kg (280 lbs) (approximate)

Front Tire Size:

80/100-21 M/C 51P

Rear Tire Size:

100/90-18 M/C 56P

Front Tire Pressure:

175 kPa (1.75 kgf/cm², 25 psi)

Rear Tire Pressure:

200 kPa (2.00 kgf/cm², 29 psi) (solo rider)

Fuel Tank Capacity:

6.6 L (1.7 US gal), including 1.5 L reserve

🛡️ Safety Features

Safety Ratings:

N/A (Motorcycle Safety Standards apply per region)

Active Safety Features:

Responsive Drum Brakes (Front and Rear), Electric Start for quick deployment, Stable Chassis Geometry

Passive Safety Features:

Durable Frame Construction, Adequate Lighting (Headlight, Taillight, Turn Signals), Handguards (standard on some models)

💡 Technology Features

Infotainment System:

N/A (Basic motorcycle instrumentation: speedometer, odometer, neutral indicator, turn signal indicator, high beam indicator)

Driver Assistance Features:

N/A (Motorcycle technology is primarily mechanical and electrical systems)

Connectivity Features:

N/A

🔧 Maintenance

Oil Change Interval:

Every 2,000 km (1,200 miles) or 6 months, whichever comes first. Check oil level weekly.

Air Filter Cleaning:

Every 1,000 km (600 miles) or 3 months. Replace if damaged.

Spark Plug Replacement:

Every 6,000 km (3,600 miles)

Valve Clearance Check:

Every 4,000 km (2,400 miles)

Chain Adjustment Lubrication:

Check and lubricate every 500 km (300 miles) or after riding in wet conditions. Adjust slack as needed (10-20 mm).

Brake Pad Inspection:

Inspect at every 1,000 km (600 miles)

Brake Fluid Type:

DOT 3 or DOT 4

Common Issues:

Carburetor jetting can be sensitive to altitude changes, Clutch wear over extended use, Sprocket and chain wear, Carburetor float bowl gasket deterioration (rare), Rear shock absorber fade on extended aggressive use.

Spark Plug Type:

NGK DR8ES-L or equivalent

Idle Speed:

1,300 ± 100 RPM

📚 Vehicle History

Brand Heritage:

Suzuki Motor Corporation is a Japanese multinational corporation headquartered in Minami-ku, Hamamatsu, Japan, specializing in manufacturing automobiles, motorcycles, all-terrain vehicles (ATVs), outboard marine engines, and wheelchairs. Suzuki motorcycles are renowned for their reliability and performance across various segments.

Model Evolution:

The DR200SE is part of Suzuki's long-standing DR-Z line of dual-sport motorcycles. It evolved from earlier 200cc dual-sport models, focusing on simplicity and accessibility for a broad range of riders. The 'SE' designation typically indicates a Special Edition or enhanced feature set for that model year.

Production Years:

The DR200SE was produced for many years, with the 2000 model being a representative of its generation. Specific production runs vary by market. It has seen continuous updates and variations in styling and minor components over its lifespan.

🏆 Awards & Recognition

Recognitions:

While specific awards for the 2000 DR200SE are not widely publicized, Suzuki's DR series has consistently received positive reviews for its reliability, affordability, and capability as an entry-level dual-sport machine.