Segment:
Middleweight Sport Touring Motorcycle
Competitors 2000:
Suzuki GSF600 Bandit, Kawasaki ZZ-R600, Honda CB600F Hornet
Vehicle Appeal:
Versatile blend of performance, comfort, and practicality for commuting and touring
Manual Value:
Cost-effective solution for DIY maintenance and repair, empowering owners to maintain their motorcycles
Engine:
Comprehensive engine overhaul, tuning, carburetor adjustment, cooling system, lubrication system
Transmission:
Clutch operation, gearbox disassembly and assembly, shifting mechanism, chain drive maintenance
Chassis:
Frame inspection, suspension (front forks, rear shock absorber), steering system, wheel bearings
Brakes:
Front and rear brake system overhaul, hydraulic lines, caliper service, master cylinder maintenance, brake fluid replacement
Electrical:
Wiring diagrams, ignition system, lighting, charging system, starter motor, battery, fuses, relays
Fuel System:
Fuel tank, fuel pump, fuel lines, carburetor cleaning and synchronization
Exhaust System:
Exhaust pipe inspection, muffler maintenance, gasket replacement
Bodywork And Plastics:
Fairing removal and installation, seat maintenance, minor bodywork repairs
Ignition System:
Detailed information on the CDI ignition system, coils, and spark plugs.
Cooling System:
Radiator, fan, thermostat, coolant flow, and leak diagnosis.
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, spark plug service, chain adjustment and lubrication
Troubleshooting:
Diagnostic flowcharts, common problem identification and solutions for various systems
Repair:
Step-by-step repair instructions for all major components, including detailed disassembly and reassembly procedures
Technical Specifications:
Torque specifications for all fasteners, clearances, fluid capacities, and electrical values
Diagnostic Charts:
Includes step-by-step diagnostic flowcharts for identifying and resolving common problems.
Wiring Diagrams:
Clear and detailed electrical wiring diagrams for all circuits.
Depth:
Comprehensive, from basic servicing to full engine rebuilds and advanced diagnostics
Engine Type:
Liquid-cooled, 4-stroke, DOHC, inline-four cylinder
Bore X Stroke:
62.0 mm x 49.6 mm
Compression Ratio:
12.0:1
Horsepower:
Approx. 95 hp @ 11,000 rpm (claimed)
Torque:
Approx. 6.4 kg-m @ 9,500 rpm (claimed)
Carburetion:
Four Mikuni CV carburetors (BST34)
Fuel Capacity:
20 Liters (5.3 US gal)
Oil Type:
Yamalube 4 (10W-40) or equivalent motorcycle oil
Oil Capacity:
3.4 L (with filter change)
Coolant Type:
Ethylene glycol-based antifreeze solution
Dash Features:
Analog tachometer, speedometer, fuel gauge, odometer, trip meter, coolant temperature warning light
ABS Availability:
Optional Anti-lock Braking System (ABS) was available on some variants.
Charging System:
12V AC generator with electronic ignition
Oil Change Interval:
Every 6,000 km or 6 months
Valve Clearance Check:
Every 24,000 km
Spark Plug Replacement:
Every 12,000 km
Coolant Specification:
50/50 mixture of distilled water and ethylene glycol based coolant
Common Wear Items:
Clutch wear, suspension seals, carburetor synchronization issues if not maintained
Electrical Gremlins:
Relatively reliable, but check battery terminals and grounds for corrosion.
Carb Sync Importance:
Crucial for smooth engine operation and throttle response.
