2000 Yamaha TT-R250 Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: TT-R250 Year: 2000 Vehicle Type: Dual-Sport Motorcycle Category: Off-Road / Trail Generation Generation Code: 2000-2007 Codes Chassis Code: 4GY1 Engine Code: 4GY1 👋...

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类型: Motorcycle

斯库: 409575

标签: 2000 Motorcycle Motorcycles TT Models TT-R250 Yamaha

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Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

TT-R250

Year:

Vehicle Type:

Dual-Sport Motorcycle

Category:

Off-Road / Trail

Generation

Generation Code:

2000-2007

Codes

Chassis Code:

Engine Code:

👋 Introduction

Market Position

Segment:

Lightweight Enduro/Trail Bike

Target Audience:

Enthusiasts, recreational riders, DIY mechanics

Competitive Analysis

Competitors:

Honda CRF250X, Kawasaki KLX250S, Suzuki DR-Z250

Key Features

Vehicle Focus:

Reliability, versatility for trail riding and moderate off-road use

Manual Value Proposition:

Provides dealership-level repair information for cost-effective maintenance and repairs

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service and Repair

Vehicle Variants Covered:

All 2000 Yamaha TT-R250 models

Page Count

Estimated Page Count:

300-400

Manual Type

Type:

Service Repair Manual

Synonyms:

Workshop Manual, Technical Manual

Language

Language:

English

Format

Format:

Digital (PDF)

Digital Features:

Searchable, Printable

📖 Manual Coverage

Systems Covered

Engine:

Full overhaul, top end, bottom end, valve adjustment, lubrication system, cooling system

Transmission:

Gearbox inspection, repair, clutch service, shift mechanism

Fuel System:

Carburetor (Mikuni BSR34) disassembly, cleaning, adjustment, fuel tank, fuel pump (if applicable)

Electrical System:

Ignition system, charging system (stator, regulator/rectifier), starter motor, lighting, wiring diagrams, battery maintenance

Suspension:

Front fork (USD) service, rear shock absorber maintenance, spring replacement, damping adjustments

Brakes:

Front and rear disc brake inspection, pad replacement, caliper service, bleeding, hydraulic system

Frame And Bodywork:

Chassis inspection, subframe, seat, fuel tank removal/installation, fenders, plastics

Cooling System:

Radiator, hoses, fan (if equipped), coolant specifications and replacement

Exhaust System:

Muffler, head pipes, spark arrestor maintenance

Wheel And Tire:

Spoke tensioning, bearing maintenance, tire selection and pressure

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, chain adjustment, lubrication points

Troubleshooting:

Diagnostic charts, symptom analysis, common problems and solutions

Repair:

Step-by-step disassembly and reassembly procedures for all major components

Rebuilds:

Engine rebuild, carburetor rebuild, suspension fork rebuild

Calibration:

Carburetor synchronization (if applicable), idle speed adjustment

Technical Depth

Depth:

Comprehensive: from basic maintenance to full engine and transmission overhauls

Diagnostic Capability:

Advanced diagnostics for electrical and mechanical issues

Special Tools:

Lists required special tools and their part numbers (e.g., flywheel puller, torque wrenches)

📊 Manual Specifications

File Format

Format Type:

Quality:

High-resolution scans, clear text and diagrams

Searchability:

Full text searchable content

Print Quality

Pages:

Printable pages for workshop use

Binding Type

Binding:

N/A (Digital Product)

Paper Type

Paper:

N/A (Digital Product)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, DOHC, 4-valve

Displacement:

249 cc

Bore X Stroke:

73.0 mm x 57.8 mm

Compression Ratio:

11.1:1

Cooling System:

Liquid-cooled

Starting System:

Electric Starter

Performance

Horsepower Estimated:

Approx. 26-30 hp (Note: Exact figures vary by region and tuning)

Torque Estimated:

Approx. 22-24 Nm (Note: Exact figures vary by region and tuning)

Fuel System

Carburetor Model:

Mikuni BSR34

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity:

10 Liters (2.6 US gal)

🔧 Transmission

Standard

Transmission Type:

Constant Mesh, 6-speed

Clutch Type:

Wet, multi-plate

Final Drive:

Chain Drive

Features

Gear Ratios:

Refer to manual for specific gear ratios (e.g., 1st: 2.538, 2nd: 1.875, 3rd: 1.429, 4th: 1.149, 5th: 0.957, 6th: 0.821)

Transmission Fluid Type:

Yamalube 4 (or equivalent SAE 10W-30 API SE type motor oil)

Transmission Fluid Capacity:

1.0 Liter (1.1 US qt) / 0.8 Liters (0.85 US qt) without filter change

📐 Dimensions

Exterior

Length:

2,145 mm (84.4 in)

Width:

815 mm (32.1 in)

Height:

1,240 mm (48.8 in)

Wheelbase:

1,435 mm (56.5 in)

Ground Clearance:

350 mm (13.8 in)

Seat Height:

930 mm (36.6 in)

Weights

Dry Weight:

111 kg (244.7 lbs)

Wet Weight Estimated:

Approx. 120-125 kg (265-275 lbs)

Fuel Capacity:

10 Liters (2.6 US gal)

🛡️ Safety Features

Ratings

Safety Certification:

Not typically rated by independent agencies like NHTSA/IIHS for motorcycles; adherence to manufacturing standards

Active Features

Braking System:

Hydraulic Disc Brakes (Front & Rear)

Tire Design:

Dual-sport tread pattern for on and off-road grip

Passive Features

Lighting:

Headlight, Taillight, Turn Signals for visibility

Handguards:

Standard handguards for rider protection from debris and elements

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic Motorcycle)

Display:

Analog speedometer, tachometer, odometer, trip meter, neutral indicator, headlight indicator

Driver Assistance

Assistance Features:

N/A (Basic Motorcycle)

Connectivity

Connectivity Options:

N/A (Basic Motorcycle)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000 km (1,800 mi) or 6 months, whichever comes first (refer to manual for exact intervals)

Oil Filter Replacement:

At every oil change

Air Filter Cleaning:

Every 1,000 km (600 mi) or as needed based on conditions

Valve Clearance Check:

Every 6,000 km (3,600 mi) or 12 months

Spark Plug Replacement:

Every 10,000 km (6,000 mi)

Chain Lubrication:

Every 500 km (300 mi) or after washing/riding in rain

Chain Adjustment:

Check and adjust every 1,000 km (600 mi)

Fluid Specifications

Engine Oil Spec:

SAE 10W-40 API SG, SH, SJ or higher (YAMALUBE 4-stroke oil recommended)

Coolant Type:

Permanent type antifreeze coolant (50% solution) for aluminum radiators

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Common Wear Items:

Clutch plates, wheel bearings, steering head bearings, fork seals

Carburetor Tuning:

Can require fine-tuning due to altitude or aftermarket exhaust/intake modifications

Electrical Connections:

Corrosion on connectors in exposed areas can sometimes cause intermittent issues

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Japan

Yamaha Legacy:

Long-standing reputation for performance, innovation, and durability in motorcycles and other powersports vehicles

Model Evolution

Tt Series Lineage:

Part of Yamaha's 'TT' line, known for off-road prowess and dual-sport capability.

Key Updates For 2000:

While the TT-R250 had a significant redesign in 1999 with the aluminum frame and electric start, the 2000 model generally carried forward these improvements. Minor revisions may have occurred.

Production

Production Years:

1993-2007 (Original TT-R250), later models had updates

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Awards:

No specific industry awards widely publicized for this model, but consistently praised for reliability and capability in its class.

Ratings

Rider Reviews Consensus:

Positive for durability, ease of maintenance, and off-road capability for its intended use.

Certifications

Certification:

Meets all applicable US EPA and California ARB emissions standards for its model year.