🏷️ Basic Information

Make:

Mazda

Model:

Protege 5

Model Years Covered:

2001, 2002, 2003

Platform Code:

BJ (Second Generation Protege)

Chassis Code:

BJ5W

👋 Introduction

Vehicle Segment:

Compact Wagon / Sport Wagon

Target Audience:

Families, individuals seeking practicality, versatility, and sporty handling in a compact package.

Key Competitors:

Subaru Outback, Honda CR-V, Toyota RAV4, Ford Focus Wagon, Volkswagen Golf Wagon.

Practicality:

Ample cargo space, versatile interior, raised ride height compared to a sedan.

Driving Dynamics:

Sporty handling characteristics, often praised for its engaging driving experience.

Styling:

Distinctive, somewhat 'Euro-inspired' styling for its segment.

📋 Manual Details

Manual Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Downloadable (typically PDF)

Estimated Page Count:

Varies by specific manual, but comprehensive workshop manuals often exceed 1000 pages

📖 Manual Coverage

Powertrain:

Engine mechanicals, fuel system, ignition system, lubrication, cooling system, exhaust system, engine management (ECU/ECM), emissions control.

Transmission:

Manual and automatic transmission repair, clutch, drivetrain components (CV joints, driveshafts).

Chassis:

Suspension (front and rear), steering system, braking system (ABS diagnostics and repair), wheels, tires.

Electrical:

Wiring diagrams, lighting, battery, charging system, starting system, instrumentation, power windows, power locks, climate control electricals, audio system.

Body:

Body construction, interior trim, exterior trim, doors, windows, glass, bumpers, sheet metal repair, paint.

HVAC:

Heating, ventilation, and air conditioning system diagnosis and repair.

Diagnostics:

On-Board Diagnostics (OBD-II) system, DTC (Diagnostic Trouble Code) interpretation and troubleshooting.

Maintenance:

Regular scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.

Repair:

Component removal and installation, engine overhaul, transmission rebuild, brake component replacement, suspension component replacement, electrical component troubleshooting and repair.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides.

Specifications:

Torque specifications, clearances, tolerances, fluid capacities, electrical specifications.

Depth:

Comprehensive, covering everything from basic preventative maintenance to complete engine and transmission rebuilds.

Diagnostic Tools:

Information on required special tools and diagnostic equipment (e.g., scan tools, multimeter).

📊 Manual Specifications

Digital Format:

PDF (typically optimized for digital viewing and printing)

Printability:

Designed to be printable, often with clear diagrams and text.

Physical Format If Printed:

Not applicable for downloadable, but professionally bound if a physical copy were produced (e.g., comb binding, saddle stitch).

Physical Format If Printed:

Not applicable for downloadable, but typically printed on durable, high-quality paper suitable for workshop environments.

⚙️ Engine Specifications

Engine Code:

FS-DE

Engine Type:

Inline 4-cylinder, DOHC, 16-valve

Displacement:

2.0 Liters (1991 cc)

Horsepower:

110-115 HP (depending on market and specific tuning)

Torque:

110-115 lb-ft (depending on market and specific tuning)

Fuel Delivery:

Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPFI)

Fuel Type:

Unleaded Gasoline

Bore X Stroke:

83.0 mm x 92.0 mm

Compression Ratio:

9.1:1

Firing Order:

1-3-4-2

🔧 Transmission

Transmission Type Standard:

5-Speed Manual Transmission

Transmission Type Optional:

4-Speed Automatic Transmission

Drivetrain:

Front-Wheel Drive (FWD)

Clutch Type:

Hydraulically Actuated Dry Single Plate (Manual)

📐 Dimensions

Length:

Approx. 173.0 inches (4395 mm)

Width:

Approx. 67.7 inches (1720 mm)

Height:

Approx. 59.6 inches (1515 mm)

Wheelbase:

Approx. 102.7 inches (2605 mm)

Front Track:

Approx. 59.1 inches (1500 mm)

Rear Track:

Approx. 58.3 inches (1480 mm)

Passenger Volume:

Approx. 94.4 cubic feet (2673 L)

Cargo Volume Behind Rear Seats:

Approx. 27.9 cubic feet (790 L)

Cargo Volume With Rear Seats Folded:

Approx. 54.4 cubic feet (1540 L)

Curb Weight:

Approx. 2800 - 2950 lbs (1270 - 1340 kg) depending on transmission and options.

Gross Vehicle Weight Rating:

Approx. 3900 lbs (1769 kg)

Wheel Size:

15-inch or 16-inch alloy wheels standard on Protege 5.

Tire Size:

Typically P205/50R16 or P195/60R15.

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Center Bore:

67.1 mm

🛡️ Safety Features

NHTSA Front Impact Driver:

4 Stars (2001-2003 Protege sedan often used for reference)

NHTSA Front Impact Passenger:

4 Stars (2001-2003 Protege sedan often used for reference)

IIHS Front Offset Crash Rating:

Good (for comparable Protege models)

ABS:

Anti-lock Braking System (ABS) available/standard depending on trim.

Traction Control:

Traction Control System (TCS) available on some models.

Airbags Front:

Driver and Front Passenger Airbags standard.

Airbags Side:

Optional front side-impact airbags.

Seatbelts:

3-point front seat belts with pretensioners, 3-point rear seat belts.

💡 Technology Features

Audio System:

Standard AM/FM/CD player, optional premium audio system.

Climate Control:

Manual or automatic climate control depending on trim level.

Cruise Control:

Available on most trims.

Power Accessories:

Power windows, power door locks, power mirrors standard or available.

🔧 Maintenance

Oil Change Interval:

Typically 5,000 miles (8,000 km) or 6 months, whichever comes first.

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed.

Spark Plug Replacement:

Platinum-tipped plugs: typically 60,000 - 100,000 miles. Consult manual for exact type and interval.

Coolant Replacement:

First replacement around 60,000 miles (96,000 km), then every 30,000-50,000 miles (48,000-80,000 km).

Transmission Fluid Change:

Manual: Inspect regularly, change fluid if contaminated. Automatic: Typically 30,000 - 60,000 miles (48,000 - 96,000 km), depending on driving conditions.

Engine Oil Type:

API SG/SH/SJ or ILSAC GF-II/GF-III certified, SAE 5W-30 recommended for most conditions.

Engine Oil Capacity:

Approx. 3.9 US quarts (3.7 Liters) with filter change.

Coolant Type:

Ethylene glycol-based antifreeze, Mazda specific coolant or equivalent.

Brake Fluid Type:

DOT 3 or DOT 4.

Power Steering Fluid Type:

Mazda ATF-III or Dexron III equivalent.

Automatic Transmission Fluid Type:

Mazda ATF-M-III or Dexron III equivalent.

Manual Transmission Fluid Type:

API GL-4 SAE 75W-90 gear oil.

Engine Mounts:

Can degrade over time leading to increased vibration and noise.

Coil Packs:

Ignition coil packs can fail, leading to misfires and rough running.

Power Steering Pump Leaks:

Leaks from the power steering pump or hoses can occur.

Catalytic Converter Issues:

Can become clogged or fail, affecting engine performance and emissions.

Rust And Corrosion:

Common in older vehicles, particularly around wheel wells, rocker panels, and suspension components depending on climate.

📚 Vehicle History

Mazda Philosophy:

Mazda's 'Zoom-Zoom' philosophy emphasizes driving enjoyment, sportiness, and responsive handling.

Protege Lineage:

The Protege line spanned multiple generations, with the BJ generation (1998-2003) being the basis for the Protege 5.

Protege 5 Introduction:

Introduced for the 2002 model year (in North America) as a variant of the second-generation Protege sedan and hatchback.

Successor:

The Mazda 3 (also known as Mazda Axela in some markets) succeeded the Protege line starting in 2004.

Manufacturing Location:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Car And Driver Best 10:

The Mazda Protege line, including variations, was recognized by Car and Driver multiple times in its '10Best' list in earlier generations, contributing to brand prestige. While the Protege 5 itself might not have specific 'awards' entries, its underlying platform and Mazda's reputation in this era are relevant.

Jd Power Initial Quality Rating:

Mazda as a brand generally received decent, though not class-leading, initial quality ratings during this period.