Yamaha Vino 50 2001 2002 2003 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Vino 50 Model Code: SA10J (General chassis code, specific variations may exist) Production Years Covered: 2001, 2002, 2003 👋 Introduction Market Position Vehicle...

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类型: Motorcycle

斯库: 75914

标签: 2001 2002 2003 Motorcycle Motorcycles Vino Vino 50 Yamaha

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Vino 50

Model Code:

SA10J (General chassis code, specific variations may exist)

Production Years Covered:

2001, 2002, 2003

👋 Introduction

Market Position

Vehicle Segment:

50cc Scooter, urban commuter.

Target Audience:

Young riders, urban commuters, those seeking fuel-efficient and easy-to-operate transportation.

Competitive Analysis

Key Competitors:

Honda Dio, Suzuki Address, Kymco Agility 50, various other 50cc scooters from Asian manufacturers.

Key Features

Design Philosophy:

Retro-styled, lightweight, user-friendly, economical urban mobility.

Manual Value Proposition:

Provides comprehensive, manufacturer-level technical data for accurate diagnosis and repair, enabling owners to maintain their vehicle effectively and save on service costs.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Repair Service Manual

Language:

English (Assumed based on typical market distribution for this type of manual)

Format:

PDF Download

Page Count:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul and repair of the 4-stroke, air-cooled engine.

Fuel System:

Carburetor (CV type), fuel tank, fuel lines, fuel pump (if applicable).

Ignition System:

CDI, ignition coil, spark plug, wiring.

Cooling System:

Air-cooled; includes cylinder head and cylinder cooling fin inspection and cleaning.

Exhaust System:

Muffler, exhaust pipe, heat shields, inspection and replacement procedures.

Transmission:

Automatic CVT (Continuously Variable Transmission) including drive and driven pulleys, belt, and gearbox.

Brakes:

Front and rear braking systems (typically drum or disc depending on specific market configuration), brake levers, cables, hydraulic lines (if applicable), and brake fluid.

Suspension:

Front telescopic forks and rear shock absorber, including disassembly, inspection, and replacement.

Steering:

Handlebars, steering stem, bearings, inspection and lubrication.

Electrical System:

Wiring harness, battery, charging system (stator, regulator/rectifier), lighting (headlight, taillight, turn signals), horn, starter motor, and switches.

Chassis Frame:

Frame inspection, fork assembly, swingarm, and related components.

Bodywork And Trim:

Fairings, seat, floorboard, fenders, and other cosmetic components; removal and installation.

Wheels And Tires:

Wheel bearing inspection, tire pressure, tire replacement, and balancing.

Procedures Included

Routine Maintenance:

Oil changes, spark plug replacement, air filter cleaning/replacement, drive belt inspection, brake adjustments.

Troubleshooting:

Diagnostic charts and procedures for common starting, running, and electrical issues.

Engine Rebuild:

Detailed steps for engine disassembly, inspection of internal components (piston, rings, cylinder, crankshaft, valves), and reassembly.

Transmission Overhaul:

CVT unit disassembly, inspection of clutch, weights, springs, and belt wear.

Carburetor Rebuild:

Carburetor disassembly, cleaning, jet replacement, and adjustment procedures.

Electrical Diagnostics:

Wiring diagrams, continuity testing, component testing (regulator, stator, etc.).

Brake System Service:

Brake pad/shoe replacement, drum/disc inspection, brake fluid flush and replacement.

Suspension Fork Rebuild:

Fork oil replacement, seal replacement, and general fork assembly.

Special Tool Identification:

References to necessary special tools for specific repair procedures.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostics for engine performance and electrical systems, supported by troubleshooting flowcharts.

Repair Level:

Comprehensive repair and overhaul capabilities, suitable for professional technicians and experienced DIY mechanics.

Specification Data:

Detailed torque specifications, clearances, fluid capacities, and performance data.

📊 Manual Specifications

File Format

File Format:

Searchability:

Likely text-searchable PDF, allowing for quick location of specific information.

Printability:

Printable, allowing users to create hard copies of specific sections or the entire manual.

Resolution:

High resolution for clear viewing of diagrams and text.

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, air-cooled, SOHC

Displacement:

49 cc

Bore X Stroke:

39.0 mm x 41.4 mm (Approximate, may vary slightly by exact sub-model)

Compression Ratio:

10.0:1 (Typical for this engine configuration)

Performance

Horsepower:

Approx. 4.0 - 4.5 HP (at 7000-7500 rpm, varies by regulation and market)

Torque:

Approx. 4.0 - 4.3 Nm (at 5500-6500 rpm, varies by regulation and market)

Fuel System

Carburetor Type:

Mikuni VM17 (Typical, may vary)

Fuel Tank Capacity:

Approx. 4.0 Liters

Lubrication System

Oil Capacity:

Approx. 0.8 Liters (for engine oil, refer to manual for exact procedure)

Ignition System

Spark Plug Type:

NGK CR7HSA or equivalent

Engine Codes

Engine Serial Number Location:

Typically stamped on the crankcase, near the transmission housing (refer to manual for exact location).

🔧 Transmission

Standard

Transmission Type:

Automatic V-belt transmission (CVT)

Drive System:

V-belt, centrifugal clutch

Features

Gear Reduction:

Primary: 2.400-2.100 (Variable); Secondary: 11.165 (Fixed) (Approximate ratios)

Transmission Fluid:

Gear oil for final drive (refer to manual for specific grade and capacity, e.g., SAE 80 or 90)

📐 Dimensions

Exterior

Overall Length:

Approx. 1700 mm

Overall Width:

Approx. 665 mm

Overall Height:

Approx. 1025 mm

Wheelbase:

Approx. 1205 mm

Weights

Dry Weight:

Approx. 75 kg

Wet Weight:

Approx. 83 kg (with full fluids)

Maximum Load Capacity:

Refer to owner's manual or vehicle plate, typically around 150-180 kg total vehicle and rider weight.

Wheels And Tires

Front Tire Size:

3.00-10 42J

Rear Tire Size:

3.00-10 42J

Front Brake Type:

Drum brake (typically)

Rear Brake Type:

Drum brake (typically)

🛡️ Safety Features

Ratings

Safety Certification:

CE, EPA, DOT (depending on market of sale)

Active Features

Braking System Design:

Combined braking system (some models may link front and rear brakes with a single lever pull) for enhanced stability.

Passive Features

Lighting:

Halogen headlight, LED taillight, front and rear turn signals for visibility.

Frame Construction:

Steel tube frame providing a rigid chassis.

💡 Technology Features

Infotainment

Instrument Cluster:

Analog speedometer, odometer, fuel gauge, indicator lights (turn signals, high beam, oil).

Driver Assistance

Parking Brake:

Hand-operated parking brake lever for secure parking on inclines.

Connectivity

Charging Port:

No integrated USB or charging port on this model; aftermarket options may exist.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000 km or 6 months (whichever comes first), refer to manual for specific oil type.

Air Filter Cleaning:

Every 3,000 km, replace if damaged or excessively dirty.

Spark Plug Inspection:

Every 6,000 km or 12 months, replace as needed.

Cv Belt Inspection:

Every 6,000 km, check for wear and replace if necessary.

Brake Pad Inspection:

Inspect every 6,000 km, replace as needed.

Gear Oil Change:

Every 12,000 km or 24 months.

Fluid Specifications

Engine Oil Grade:

Yamalube 4 (or equivalent SAE 10W-40 API SE, SF, SG or higher)

Final Drive Gear Oil Grade:

SAE 80 API GL-4 or SAE 90 API GL-5

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for exact specification and replacement interval).

Known Issues

Common Wear Items:

CVT belt, brake pads/shoes, tires, suspension bushings, and exhaust system components are common wear items due to city commuting use.

Carburetor Clogging:

Can occur with infrequent use or poor fuel quality, requiring cleaning and synchronization.

Electrical Connection Corrosion:

In humid or coastal environments, electrical connectors may corrode, leading to intermittent issues.

📚 Vehicle History

Brand Heritage

Yamaha Legacy:

Yamaha Motor Company, founded in 1955, is a globally recognized manufacturer of motorcycles, scooters, marine products, and musical instruments, known for innovation and quality.

Model Evolution

Vinoff Introduction:

The Yamaha Vino, known for its distinctive retro styling, was first introduced in Japan in the late 1990s and gained popularity worldwide for its charm and practicality.

2001-2003 Generation:

This generation represents a refinement of the original Vino design, focusing on reliability and urban usability. Mechanicals are largely consistent with earlier models, with minor updates.

Production

Manufacturing Location:

Primarily manufactured in Taiwan by Yamaha's affiliated companies, or in Japan for specific markets.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

The Yamaha Vino series has consistently been recognized for its charming design and reliable urban performance, often cited as a benchmark for retro-styled scooters.

Ratings

Owner Satisfaction:

Generally high owner satisfaction for its intended purpose as an economical and stylish city scooter.