Target Audience:
Husqvarna TE 400 owners and independent repair shops.
Value Proposition:
Provides professional-level repair and maintenance information, enabling significant cost savings on service and repairs compared to dealerships.
Content Scope:
Comprehensive A-Z repair procedures, high-quality visuals, diagnostic tools.
Accessibility:
Instant download, easy to view and print, user-friendly.
Engine:
Engine teardown, assembly, component testing, timing, lubrication, cooling, fuel delivery, ignition.
Transmission:
Clutch operation, gearbox disassembly/assembly, gear selection, lubrication.
Electrical:
Wiring diagrams, component testing, charging system, ignition system, lighting, starting system.
Brakes:
Hydraulic system, brake fluid, caliper, master cylinder, brake pad replacement, bleeding procedures.
Suspension:
Front forks (damping, seals, oil), rear shock absorber, linkage, bearings.
Frame And Bodywork:
Frame inspection, body panel removal/installation, seat, fuel tank, handlebars.
Wheels And Tires:
Spoke tensioning, tire changing, rim maintenance, wheel bearings.
Carburetion:
Carburetor disassembly, cleaning, adjustment, jetting information.
Preventive Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning.
Routine Inspection:
Pre-ride checks, visual inspections of all major components.
Repair Procedures:
Step-by-step instructions for all major and minor repairs.
Rebuilding Procedures:
Detailed instructions for engine and transmission rebuilds.
Diagnostic Troubleshooting:
Flowcharts and symptom-based troubleshooting for common issues.
Wiring Diagrams:
Full electrical system schematics.
Torque Specifications:
Precise torque values for all fasteners.
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds).
Detail Level:
Professional technician level, including all diagnostic and repair procedures.
Searchability:
Likely text-searchable PDF
Quality:
High Quality Photos, Illustrations, and Diagrams
Operating Systems:
Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7, and all Mac computers.
Engine Type:
Four-stroke, Single-cylinder (expected for TE 400)
Displacement:
Approximately 373cc (common for TE 400 in this era)
Bore X Stroke:
Specific values available in manual
Cooling System:
Liquid-cooled
Horsepower:
Specific figures available in manual
Torque:
Specific figures available in manual
Carburetor:
Mikuni (likely VM series or similar, specific model in manual)
Fuel Type:
Unleaded gasoline
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug:
Specific type and gap in manual (e.g., NGK CR9E or similar)
Engine Oil Type:
Specific viscosity and API rating (e.g., SAE 10W-40, JASO MA) in manual.
Oil Capacity:
Specific volume (with/without filter change) in manual.
Wheelbase:
Specific measurement in manual
Seat Height:
Specific measurement in manual
Dry Weight:
Specific weight in manual (e.g., ~115-120 kg)
Fuel Tank Capacity:
Specific volume in manual (e.g., ~7-8 liters)
Engine Oil Change:
Refer to manual for specific intervals (e.g., every 10-15 hours of use or annually).
Air Filter Cleaning:
Frequent cleaning recommended based on riding conditions (e.g., every few rides).
Spark Plug Replacement:
Refer to manual for recommended replacement intervals.
Chain Lubrication Adjustment:
Regularly, based on usage and conditions.
Valve Clearance Check:
Refer to manual for mileage or hours interval.
Engine Oil:
Refer to manual for exact SAE viscosity and API rating (typically 10W-40, JASO MA rated).
Fork Oil:
Specific type and quantity required for front forks detailed in manual.
Brake Fluid:
DOT 4 recommended for hydraulic brake systems.
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals, wheel bearings (typical for enduro bikes of this age).
Potential Electrical Issues:
Degradation of wiring connectors or stator/regulator issues can occur with age and exposure to elements.
Brand Origin:
Swedish brand with a long history in motorcycle and outdoor equipment manufacturing.
Te Series:
The TE (Terra Extreme) series is Husqvarna's line of enduro motorcycles, designed for versatile off-road riding.
Manufacturing Location:
Historically Sweden, though ownership has changed (e.g., Cagiva Group, BMW, KTM).