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2001 2002 SUBARU IMPREZA STi Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STi Model Code: GDB (specifically for STi variants) Model Generation: Second Generation (GD/GG) Model Variant: WRX STi Covered Years: 2001, 2002...
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斯库: 247013
2001 2002 SUBARU IMPREZA STi Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STi
Model Code:
GDB (specifically for STi variants)
Model Generation:
Second Generation (GD/GG)
Model Variant:
WRX STi
Covered Years:
2001, 2002
👋 Introduction
Market Position
Positioning:
The 2001-2002 Subaru Impreza WRX STi (GDB) represents the pinnacle of Subaru's rally-bred performance in its second generation. Positioned as a halo performance car, it competed with other iconic performance sedans and coupes of its era, offering unparalleled all-wheel-drive dynamics and a turbocharged boxer engine.
Competitive Analysis
Competitors:
Mitsubishi Lancer Evolution, Ford Focus RS, Honda Civic Type R (though often in different performance brackets).
Key Features
Features:
Symmetrical All-Wheel Drive, potent EJ207 turbocharged engine, close-ratio 6-speed manual transmission, Driver's Control Center Differential (DCCD), aggressive aerodynamic enhancements, sport-tuned suspension.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Manual (FSM) / Repair Manual
Language:
English
Format:
Digital (likely PDF or similar, based on typical product offerings)
Page Count Estimate:
Approximately 1500-2500 pages (typical for comprehensive FSMs of this era)
Vehicle Variants Covered:
Specifically covers the WRX STi variant for the 2001 and 2002 model years, detailing unique components and specifications for this high-performance model.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
EJ207 engine; cylinder head, block assembly, pistons, crankshaft, camshafts, valve train, timing belt/chain, lubrication system, cooling system
Engine Performance:
Turbocharger (IHI VF35/VF36), intercooler, fuel injection, ignition system, emissions control, engine management system (ECU diagnostics and programming)
Transmission:
6-speed manual transmission (TY856WB1AA, TY856WB2AA); clutch system, gearbox assembly, gear ratios, driveline components (driveshafts, differentials)
Drivetrain:
All-Wheel Drive system (Subaru's Symmetrical AWD), DCCD (Driver's Control Center Differential) operation and adjustment, viscous coupling center differential, limited-slip differentials (front and rear)
Suspension:
Front MacPherson struts, rear multi-link independent suspension; springs, shock absorbers, control arms, anti-roll bars, bushings
Steering:
Hydraulic power steering system, steering rack, column, tie rods, alignment specifications
Brakes:
Front and rear ventilated disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake calipers, master cylinder, brake lines, parking brake
Electrical System:
Battery, charging system (alternator), starter motor, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, grounds
Body And Chassis:
Body panels, doors, hood, trunk, bumpers, glass, interior trim, chassis components, corrosion protection
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system; blower motor, evaporator, condenser, refrigerant, climate controls
Safety Systems:
Airbags (SRS), seatbelts, ABS system diagnostics, vehicle security system
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspection, spark plug replacement
Diagnostics:
Troubleshooting guides for all major systems, diagnostic trouble codes (DTCs), OBD-II functionality, sensor testing
Repair And Rebuild:
Engine rebuild procedures, transmission overhaul, suspension component replacement, brake caliper rebuild, radiator replacement, starter/alternator replacement
Adjustment:
Valve lash adjustment, clutch pedal adjustment, handbrake adjustment, DCCD operation adjustment
Wiring Diagrams:
Detailed electrical schematics for all systems, including engine, chassis, lighting, and comfort features
Bodywork Repair:
Includes procedures for body panel alignment, door and latch adjustments, and basic structural component identification.
Wheel Alignment:
Detailed alignment specifications and procedures for front and rear suspension.
Technical Depth
Depth:
Comprehensive; covers from basic maintenance to complete engine and transmission overhauls, including diagnostic procedures and specifications.
Specialized Procedures:
Detailed procedures for DCCD calibration, ECU diagnostics and remapping specifications (though not necessarily tuning itself), clutch type and replacement.
📊 Manual Specifications
File Format
Format:
Digital (likely PDF, offering searchability and easy navigation)
Print Quality
Quality:
High-resolution scans providing clear text and diagrams (expected for factory manuals).
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
Completeness
Completeness:
Full factory service manual coverage, essential for any owner or mechanic working on these vehicles.
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ207
Engine Type:
Horizontally-opposed (Boxer) 4-cylinder, turbocharged, intercooled
Displacement:
1994 cc (2.0 Liters)
Bore X Stroke:
92.0 mm x 75.0 mm
Compression Ratio:
8.0:1
Valvetrain:
DOHC (Dual Overhead Camshafts), 16 valves (4 per cylinder), belt-driven
Performance
Horsepower:
Approximately 280 PS (276 bhp) at 6,000 rpm (JDM specification, often slightly lower for export markets or unverified).
Torque:
Approximately 337 Nm (248 lb-ft) at 4,000 rpm (JDM specification).
Turbocharger:
IHI VF35 (or VF36 for some variants); twin-scroll design, water-cooled
Intercooler:
Top-mounted, air-to-air
Engine Management:
ECU controlled, with specific tuning parameters documented for factory settings.
Fuel System
Fuel Delivery:
Sequential multi-point fuel injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (98 RON / 93 AKI recommended)
Throttle Body:
Drive-by-wire throttle control
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission
Transmission Model:
Subaru TY856WB series
Optional
Optional Transmissions:
None (STi models were exclusively manual)
Features
Dccd:
Driver's Control Center Differential (DCCD) allowing manual adjustment of front/rear torque split (Auto and Manual modes)
Final Drive Ratio:
Typically 3.538:1 (46/13), varies slightly by specific model/market.
📐 Dimensions
Exterior
Length:
Approximately 4,405 mm (173.4 in)
Width:
Approximately 1,770 mm (69.7 in)
Height:
Approximately 1,400 mm (55.1 in)
Wheelbase:
Approximately 2,510 mm (98.8 in)
Ground Clearance:
Approximately 135 mm (5.3 in)
Wheel Bolt Pattern:
5x100 mm
Wheel Size:
17x7.5 inches (standard STi alloy wheels)
Weights
Curb Weight:
Approximately 1,430 kg (3,153 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star (driver), 4-star (passenger) (for standard Impreza sedan, STi likely similar or unrated separately by NHTSA for these specific model years in all markets).
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brakeforce Distribution (EBD)
Passive Features
Airbags:
Driver and front passenger airbags (SRS)
Seatbelts:
3-point front seatbelts with pretensioners and load limiters, 3-point rear seatbelts
💡 Technology Features
Infotainment
Head Unit:
Factory original Clarion or Panasonic head unit with CD player, radio, and possibly cassette. Limited connectivity by modern standards.
Speakers:
Standard speaker system, often with component speakers in the front doors.
Driver Assistance
Driver Aids:
ABS, EBD, DCCD (active torque distribution).
Connectivity
Connectivity Features:
Limited. Primarily a manual transmission focused performance vehicle. No Bluetooth, USB, or auxiliary input as standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first), or more frequently under severe driving conditions.
Spark Plug Replacement:
Typically every 30,000-60,000 miles, depending on plug type (iridium recommended).
Timing Belt Replacement:
Every 90,000 - 105,000 miles or 7-10 years (critical for EJ engines, includes idlers and tensioner).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 10W-30, API SJ or higher, ILSAC GF-3 or higher. Synthetic oil is highly recommended for performance driving.
Engine Oil Capacity:
4.5 Liters (4.8 US Quarts) with filter change
Coolant Type:
Subaru Super Coolant (blue) or equivalent ethylene glycol-based coolant, mixed 50/50 with distilled water.
Coolant Capacity:
Approximately 7.3 Liters (7.7 US Quarts)
Transmission Fluid Type:
API GL-5, SAE 75W-90 synthetic gear oil (e.g., Subaru Extra-S, Motul Gear 300).
Transmission Fluid Capacity:
Approximately 3.2 Liters (3.4 US Quarts)
Differential Fluid Type:
API GL-5, SAE 75W-90 synthetic gear oil.
Differential Fluid Capacity Front:
Approximately 1.0 Liter (1.1 US Quarts)
Differential Fluid Capacity Rear:
Approximately 1.3 Liters (1.4 US Quarts)
Known Issues
Engine Common Problems:
Head gasket failures (less common on EJ207 than EJ25, but still possible), turbocharger wear, piston ring land failure on high-mileage/abused engines, valve float at high RPM.
Dccd Common Problems:
DCCD unit failure or actuator issues leading to improper torque bias.
Suspension Common Problems:
Worn bushings (control arms, sway bars), premature strut failure, wheel bearing wear.
Electronics Common Problems:
Condensation in headlight housings, aging wiring harnesses, fuel pump issues.
📚 Vehicle History
Brand Heritage
Heritage:
Subaru has a long and storied history in motorsport, particularly in rallying, with the Impreza WRX STi being its flagship rally homologation special. This lineage imbues the model with a robust and performance-oriented DNA.
Model Evolution
Generation:
The 2001-2002 models mark the beginning of the second generation (GDB/GG) for the Impreza WRX STi, introducing a significant redesign over the previous GC8 chassis. Key updates included a larger chassis, more refined styling, and the introduction of the EJ207 engine and 6-speed transmission for the STi variants.
Production
Manufacturing Location:
Japan
Production Years:
Second Generation (GDB/GG): 2000-2007 (STi variants vary by market and year)
🏆 Awards & Recognition
Recognitions
Rally Heritage:
The Impreza platform, particularly the WRX STi, is globally renowned for its success in the World Rally Championship (WRC), earning multiple driver and manufacturer titles.
Ratings
Performance Reviews:
Consistently praised by automotive journalists for its exceptional handling, grip, and raw performance, often cited as one of the best affordable performance cars of its era.
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