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2001-2002 Suzuki GSX1400 K2 Master Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: GSX1400 Model Code: K2 Years Covered: 2001, 2002 👋 Introduction Market Position Segment: Naked Sportbike / Muscle Bike Target Audience: Enthusiasts seeking performance,...
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类型: Motorcycle
厂商:
斯库: 549069
2001-2002 Suzuki GSX1400 K2 Master Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GSX1400
Model Code:
K2
Years Covered:
2001, 2002
👋 Introduction
Market Position
Segment:
Naked Sportbike / Muscle Bike
Target Audience:
Enthusiasts seeking performance, classic styling, and a powerful riding experience.
Competitive Analysis
Competitors:
Honda CB1300, Yamaha XJR1300, Kawasaki ZRX1200.
Key Features
Vehicle Features:
Torquey inline-four engine, classic styling, comfortable ergonomics for a large displacement motorcycle.
Manual Value Proposition
Value:
Essential for maintaining peak performance and ensuring the longevity of the GSX1400.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Specifications
Page Count
Estimated Pages:
500+
Manual Type
Type:
Master Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine assembly, disassembly, internal components, valve train, cooling system, lubrication system, fuel injection system.
Transmission:
Gearbox assembly, disassembly, clutch operation, gear selection mechanism, lubrication.
Chassis:
Frame, suspension (front and rear forks, shock absorber), steering system, wheels, tires, bearings.
Brakes:
Front and rear braking systems, hydraulic lines, master cylinders, calipers, discs, brake fluid specifications.
Electrical System:
Ignition system, starting system, charging system (alternator, regulator/rectifier), lighting, instrumentation, wiring diagrams, ECU, sensors.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, evaporative emission control system.
Exhaust System:
Exhaust pipes, mufflers, catalytic converter (if applicable), exhaust gaskets.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, chain adjustment, brake inspections, battery maintenance, coolant checks.
Repair:
Engine component replacement (pistons, rings, valves), transmission overhaul, suspension fork rebuild, brake system repair, electrical component diagnosis and replacement.
Troubleshooting:
Diagnostic flowcharts for common problems, electrical system fault finding, engine performance issues, starting problems.
Specifications:
Torque specifications for all fasteners, engine clearances, fluid capacities, electrical specifications, tuning parameters.
Technical Depth
Depth:
Comprehensive, covering from basic owner maintenance to full workshop-level mechanical and electrical repairs.
📊 Manual Specifications
File Format
Compatibility:
All Windows, Mac, and Linux versions
Requirements:
Adobe PDF Reader
Print Quality
Printability:
Yes, high-quality printable pages
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
Navigation
Ease Of Use:
Easy to understand and navigate
Download
Delivery:
Instant High Speed Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder, DOHC, 4-Valve per cylinder, Air-Oil Cooled
Displacement:
1360 cc (83.0 cu in)
Bore X Stroke:
81.0 mm x 66.0 mm
Compression Ratio:
9.5:1
Performance
Horsepower Claimed:
106 hp @ 6,500 rpm (approx.)
Torque Claimed:
117 Nm (86 lb-ft) @ 5,000 rpm (approx.)
Fuel System
Fuel Delivery:
Digital Fuel Injection (SDTV - Suzuki Dual Throttle Valve)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Lubrication
Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified.
Cooling System
Cooling Medium:
Air and Oil (oil cooler included)
🔧 Transmission
Standard
Type:
Constant Mesh, 6-Speed
Features
Clutch:
Wet, Multi-Plate
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
2,160 mm (85.0 in)
Width:
770 mm (30.3 in)
Height:
1,075 mm (42.3 in)
Wheelbase:
1,475 mm (58.1 in)
Weights
Dry Weight:
210 kg (463 lbs)
Wet Weight:
231 kg (509 lbs) (approx.)
Fuel Capacity:
21 Liters (5.5 US gal)
🛡️ Safety Features
Ratings
Safety Focus:
Primarily rider-controlled safety; no advanced electronic safety aids typical of modern motorcycles.
Active Features
Braking System:
Hydraulic Disc Brakes (Front: Dual 320mm discs, Rear: Single 260mm disc). ABS was not standard on K2 model.
Passive Features
Lighting:
Halogen headlight, LED tail light, standard turn signals.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, LCD display for odometer, trip meters, fuel gauge, clock, and basic warning lights.
Driver Assistance
Electronic Aids:
Limited; Suzuki Dual Throttle Valve (SDTV) fuel injection system for improved throttle response and emissions control. No traction control or rider modes.
Connectivity
Bluetooth Usb:
Not applicable for this era of motorcycle.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or annually, whichever comes first.
Air Filter Inspection:
Every 6,000 km (3,700 miles).
Spark Plug Replacement:
Every 12,000 km (7,500 miles).
Valve Clearance Check:
Every 12,000 km (7,500 miles).
Fluid Specifications
Brake Fluid:
DOT 4.
Coolant Type:
Suzuki Genuine Liquid Cooledant or equivalent (50/50 mixture of ethylene glycol and distilled water).
Engine Oil Capacity:
3.5 Liters (3.7 US qt) without filter change, 3.7 Liters (3.9 US qt) with filter change.
Known Issues
Common Wear Items:
Clutch plates, front fork seals, swingarm bearings, regulator/rectifier (early models).
Potential Failures:
Stator/rotor failure can occur with age, impacting charging system.
📚 Vehicle History
Brand Heritage
Suzuki Motorcycles:
Suzuki has a long-standing reputation for building powerful, reliable motorcycles, particularly in the sportbike and performance segments.
Model Evolution
Gsx Lineage:
The GSX1400 represents a modern interpretation of the classic 'muscle bike' or 'naked sportbike' era, emphasizing brute force and classic styling over cutting-edge technology.
Production
Manufacturing Origin:
Japan
Production Run:
Produced from 2001 to 2008 globally, with slight variations between markets.
🏆 Awards & Recognition
Recognitions
Motorcycle Press:
The GSX1400 was generally well-received by motorcycle journalists for its immense torque, comfortable ride, and classic aesthetics, often praised as a 'gentleman's express' for its effortless power delivery.
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