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Mitsubishi Aspire 2001-2003 Workshop Service Repair Manual

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Basic Information Identification Make: Mitsubishi Model: Aspire Years Covered: 2001, 2002, 2003 Codes Platform: Based on the Mitsubishi Galant platform Introduction Market Position Segment: Mid-size sedan, offering a blend of...
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Mitsubishi Aspire 2001-2003 Workshop Service Repair Manual
Basic Information
Identification
Make: Mitsubishi
Model: Aspire
Years Covered: 2001, 2002, 2003
Codes
Platform: Based on the Mitsubishi Galant platform
Introduction
Market Position
Segment: Mid-size sedan, offering a blend of comfort, practicality, and value.
Competitive Analysis
Rivals: Competed against vehicles like the Honda Accord, Toyota Camry, and Ford Taurus in its segment.
Key Features
Design: Characterized by a more European-influenced styling compared to some of its Japanese competitors, offering a distinct aesthetic.
Value Proposition: Positioned as a reliable and well-equipped option, often providing strong value for its price point.
Manual Details
Coverage Areas
General Maintenance: Yes
Troubleshooting: Yes
Engine Service Repair: Yes
Transmission Service Repair: Yes
Brake System: Yes
Wiring Diagrams: Yes
Electrical System: Yes
Suspension: Yes
Periodic Lubrication: Yes
Steering: Yes
Cooling System: Yes
Fuel Injection: Yes
Fuel System: Yes
Emission System: Yes
HVAC System: Yes
Engine Control System: Yes
Chassis Body: Yes
Restraint System: Yes
Interior: Yes
Differential Drive: Yes
Axle: Yes
Page Count
Estimated Pages: Hundreds (exact count not specified, but described as comprehensive)
Manual Type
Type: Workshop Service Repair Manual
Language
Language: English
Format
File Format: PDF
Manual Coverage
Systems Covered
All Major Systems: Covers all major mechanical, electrical, and body systems of the vehicle.
Procedures Included
Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all components.
Diagnostic Procedures: Detailed troubleshooting guides for identifying and resolving issues.
Maintenance Tasks: Covers routine maintenance such as fluid changes, filter replacements, and tune-ups.
Technical Depth
Depth: In-depth, professional quality, suitable for both DIYers and experienced mechanics.
Illustrations: Hundreds of photos and detailed illustrations guide each procedure.
Warnings Cautions: Includes important notes, cautions, and warnings for critical information.
Manual Specifications
File Format
Readability: Readable on all PC based Windows operating systems and Mac.
Print Quality
Printability: Printable without any restriction, allowing users to print entire manual or specific pages.
Binding Type
Delivery Method: Instant download link provided after payment.
Paper Type
Storage: Can be saved to hard-drive or burned to CD-ROM.
Requirements
Software: Adobe PDF Reader required.
Engine Specifications
Primary Engine
Engine Code Displacement: Typically equipped with a 2.4L 4-cylinder engine (4G64) or a 3.0L V6 engine (6G72).
Performance
Horsepower Range: Approx. 147 hp for the 2.4L and approx. 190-200 hp for the 3.0L V6 (specific figures may vary by model year and trim).
Torque Range: Approx. 159 lb-ft for the 2.4L and approx. 200-203 lb-ft for the 3.0L V6 (specific figures may vary).
Fuel System
Injection Type: Multi-port Fuel Injection (MPI) for both engine variants.
Engine Management
ECU: Engine Control Unit (ECU) manages fuel delivery, ignition timing, and emissions.
Transmission
Standard
Type: Often equipped with a 4-speed automatic transmission.
Optional
Type: A 5-speed manual transmission was also available, primarily with the 4-cylinder engine.
Features
Adaptive Control: Automatic transmissions likely featured adaptive shift logic based on driving conditions.
Dimensions
Exterior
Wheelbase: Approximately 103.7 inches (2634 mm).
Length: Approximately 188.6 inches (4790 mm).
Width: Approximately 70.3 inches (1786 mm).
Height: Approximately 55.7 inches (1415 mm).
Weights
Curb Weight Range: Approximately 3150 - 3400 lbs (1429 - 1542 kg), depending on engine and trim.
Safety Features
Ratings
NHTSA Front Impact: The Mitsubishi Aspire (as a rebadged Galant) generally received good front impact safety ratings in its class.
Active Features
ABS: Anti-lock Braking System (ABS) was a standard or optional feature across trim levels.
Traction Control: Traction control system (TCL) may have been available on higher trims or as an option.
Passive Features
Airbags: Dual front airbags were standard. Side airbags might have been available on select models.
Technology Features
Infotainment
Audio System: Typically featured a factory AM/FM stereo with CD player, and possibly an optional cassette player or premium audio system.
Climate Control: Manual or automatic climate control systems were available depending on trim level.
Driver Assistance
Cruise Control: Standard on most models.
Connectivity
Auxiliary Inputs: No factory auxiliary inputs or USB ports available during this era.
Maintenance
Service Intervals
Oil Change Interval: Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on oil type and driving conditions.
Engine Coolant Flush: Recommended every 30,000 miles (48,000 km) or 2 years.
Transmission Fluid Change: Recommended around every 30,000-60,000 miles (48,000-96,000 km).
Fluid Specifications
Engine Oil: API SG or SH certified oil, viscosity grade typically SAE 5W-30 or 5W-40. (Refer to manual for specific recommendation).
Coolant: Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with a 50/50 mix with distilled water.
Transmission Fluid Automatic: Mitsubishi DiaQueen ATF-SP III or equivalent Dexron III/Mercon compatible fluid.
Known Issues
Engine Mounts: Can degrade over time leading to vibrations.
Exhaust Manifold Cracks: Some reports of exhaust manifold cracks, particularly on the 4-cylinder engine.
Window Regulators: Power window regulators can fail.
Cv Axle Boots: Wear and tear on CV axle boots can lead to joint failure.
Vehicle History
Brand Heritage
Origins: Mitsubishi Motors, a Japanese automotive manufacturer with a long history dating back to 1917.
Model Evolution
Rebadging: The Mitsubishi Aspire was a rebadged version of the Mitsubishi Galant for certain markets, particularly North America in these years.
Production
Manufacturing Location: Typically manufactured in Japan (Mizushima Plant) for the Galant platform.
Awards & Recognition
Recognitions
Segment Placements: While not heavily awarded, the Galant platform generally performed well in its segment for reliability and value.
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