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Mitsubishi VRG 2001-2003 Service Repair Workshop Manual
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Basic Information Identification Make: Mitsubishi Model: VRG Model Years Covered: 2001, 2002, 2003 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and vehicle owners seeking in-depth knowledge. Competitive...
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| Basic Information | |
| Identification | |
| Make: | Mitsubishi |
| Model: | VRG |
| Model Years Covered: | 2001, 2002, 2003 |
| Introduction | |
| Market Position | |
| Target Audience: | DIY enthusiasts, independent repair shops, and vehicle owners seeking in-depth knowledge. |
| Competitive Analysis | |
| Advantage: | Provides dealership-level repair information for DIY users, saving significant costs on maintenance and repairs. |
| Key Features | |
| Authenticity: | Exact same information used by authorized Mitsubishi technicians. |
| Content Type: | Step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications. |
| Usability: | Clear, concise text combined with visual aids for easy comprehension. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Service, Repair, Troubleshooting, Maintenance |
| Page Count | |
| Estimated Page Count: | Varies by specific version, typically 1000+ pages for comprehensive coverage |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Source: | Manufacturer-generated (Mitsubishi). |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Viewing Compatibility: | Viewable on PC, Mac, and many mobile devices/e-readers. |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Complete overhaul procedures, component testing, specifications, timing belt replacement, piston and ring installation, valve train adjustments. |
| Engine Electrical: | Ignition system diagnosis and repair, starter motor and alternator testing, ECU troubleshooting, sensor identification and testing, wiring schematics. |
| Emission Control: | Catalytic converter function, O2 sensor operation, EGR system diagnosis, evaporative emission control system testing. |
| Fuel System: | Fuel pump testing, injector diagnostics, fuel pressure regulator operation, fuel tank and line service, fuel injection system calibration. |
| Clutch System: | Clutch disc and pressure plate inspection, release bearing replacement, clutch master and slave cylinder service, hydraulic system bleeding. |
| Manual Transaxle: | Gearbox disassembly and reassembly, gear inspection and replacement, bearing service, shift linkage adjustment, lubricant specifications. |
| Automatic Transaxle: | Transmission fluid specifications and change intervals, torque converter service, valve body diagnostics, solenoid testing, overhaul procedures. |
| Driveshaft Axle: | CV joint inspection and replacement, driveshaft balancing, universal joint service, axle shaft removal and installation. |
| Suspension: | Strut and shock absorber replacement, control arm bushings, ball joint inspection, wheel bearing service, alignment specifications. |
| Steering: | Power steering system service, rack and pinion inspection, steering column components, tie rod end replacement, steering wheel alignment. |
| Restraint System: | Airbag system diagnosis and component replacement, seat belt inspection and repair, SRS warning light troubleshooting. |
| Brake System: | Brake pad and rotor replacement, caliper servicing, brake fluid specifications and bleeding, ABS system diagnosis, parking brake adjustment. |
| Body Interior Exterior: | Door panel removal, seat removal and installation, trim piece replacement, exterior panel alignment, weatherstripping service. |
| Body Electrical: | Headlight and taillight replacement, interior lighting diagnostics, power window and lock system repair, fuse and relay identification. |
| HVAC: | A/C system refrigerant charging, blower motor replacement, heater core service, cabin air filter replacement, climate control diagnostics. |
| General Information: | Introduction to the vehicle, basic maintenance, tools required, safety precautions. |
| Procedures Included | |
| Maintenance Procedures: | Oil and filter changes, spark plug replacement, air filter service, coolant flushes, transmission fluid changes, brake fluid replacement. |
| Troubleshooting Guides: | Diagnostic flowcharts for common issues, symptom-based troubleshooting, electrical system fault finding. |
| Repair Procedures: | Step-by-step instructions for component replacement and overhaul of all major vehicle systems. |
| Wiring Schematics: | Detailed wiring diagrams for all electrical systems, component locations, connector pinouts. |
| Diagnostics: | Extensive diagnostic procedures, including On-Board Diagnostics (OBD-II) system information and trouble codes. |
| Technical Depth | |
| Depth: | Comprehensive, covering everything from basic fluid checks to full engine and transmission rebuilds. |
| Specifications Provided: | Torque specifications for all fasteners, engine clearances, diagnostic values, and component tolerances. |
| Manual Specifications | |
| File Format | |
| Format: | |
| Compatibility: | All versions of Windows and Mac. |
| Print Quality | |
| Printability: | High-resolution, printable pages for garage use. |
| Binding Type | |
| Binding: | Digital (PDF) - not applicable for physical binding. |
| Paper Type | |
| Paper Type: | Digital (PDF) - not applicable for physical paper type. |
| Engine Specifications | |
| Primary Engine | |
| Engine Code Examples: | Likely 4G6 series engines (e.g., 4G63, 4G64) depending on specific VRG configuration, but manual covers all variants. |
| Performance | |
| Displacement Range: | Commonly 1.8L to 2.4L, specific to model and market. |
| Horsepower Range: | Typically 120-150 HP, varies by engine displacement and tuning. |
| Torque Range: | Typically 130-160 lb-ft, varies by engine displacement. |
| Fuel System | |
| Type: | Electronic Fuel Injection (EFI) |
| Injection Type: | Multi-point fuel injection (MPFI) or sequential electronic fuel injection (SEFI), depending on specific engine. |
| Transmission | |
| Standard | |
| Type: | Manual Transaxle (likely 5-speed) |
| Optional | |
| Type: | Automatic Transaxle (likely 4-speed) |
| Features | |
| Fluid Type Manual: | GL-4 or GL-5 gear oil, specific viscosity to be confirmed in manual (e.g., 75W-90). |
| Fluid Type Automatic: | Dexron-III or equivalent ATF, specific type to be confirmed in manual. |
| Dimensions | |
| Exterior | |
| Vehicle Type: | Compact/Subcompact Sedan or Hatchback (based on typical Mitsubishi VRG platforms of the era). |
| Wheelbase Range: | Approximately 2500-2600 mm, common for vehicles of this class. |
| Weights | |
| Curb Weight Range: | Typically 1100-1300 kg. |
| Gross Vehicle Weight Rating Gvwr: | Not specified in product info, but covered within manual's technical data. |
| Safety Features | |
| Ratings | |
| Crash Test Data: | Manual will contain specific safety system diagnostic and repair procedures, but historical crash ratings are model-dependent and not detailed in the product description. |
| Active Features | |
| ABS: | Anti-lock Braking System (ABS) diagnosis and repair covered. |
| Passive Features | |
| Airbags: | Supplemental Restraint System (SRS) components and diagnostics detailed. |
| Technology Features | |
| Infotainment | |
| Audio System: | Basic AM/FM radio with CD player, potential for upgraded audio systems. Manual covers electrical system diagnostics for these components. |
| Driver Assistance | |
| Cruise Control: | Cruise control system diagnosis and repair covered. |
| Connectivity | |
| Power Accessories: | Power windows, locks, and mirrors; manual details their electrical system operation and troubleshooting. |
| Maintenance | |
| Service Intervals | |
| Oil Change: | Typically every 5,000-7,500 miles or 6-12 months, as specified in the manual. |
| Spark Plugs: | Intervals vary by plug type (standard, platinum, iridium), typically 30,000-100,000 miles as detailed in the manual. |
| Timing Belt: | Critical maintenance item, usually replaced every 60,000-90,000 miles or as per manual recommendations to prevent catastrophic engine damage. |
| Fluid Specifications | |
| Engine Oil: | Viscosity grades like 5W-30 or 10W-30, API service classification SN or higher, specific to engine and climate. Manual will provide precise OEM specs. |
| Coolant: | Mitsubishi DiaQueen Super Long Life Coolant (or equivalent) - typically a pink or orange ethylene glycol-based coolant. Manual will specify type and mixture ratio. |
| Brake Fluid: | DOT 3 or DOT 4 brake fluid, as specified in the manual. |
| Power Steering Fluid: | Specific power steering fluid type as recommended by Mitsubishi; manual will detail. |
| Transmission Fluid Manual: | Specified gear oil weight and GL rating for manual gearbox. |
| Transmission Fluid Automatic: | Specific ATF type and capacity for automatic transmission. |
| Known Issues | |
| Common Problems: | Manual will provide diagnostic steps for common issues such as ignition coil failure, sensor faults, transmission solenoid issues, and suspension wear, typical for vehicles of this age. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Mitsubishi Motors Corporation. |
| Model Evolution | |
| Vrg Context: | The 'VRG' designation might refer to a specific trim level, engine variant, or market-specific model name that isn't universally recognized. This manual covers the core mechanical and electrical systems common across the applicable VRG variants of 2001-2003. |
| Production | |
| Manufacturing Era: | Early 2000s, aligning with common Mitsubishi platforms of that period. |
| Awards & Recognition | |
| Recognitions | |
| Industry Recognition: | Specific awards for the VRG model are not provided in the product description, but Mitsubishi vehicles of this era generally competed in segments known for value and reliability. |