🏷️ Basic Information

Make:

BMW

Model:

F650CS

Model Designation:

F 650 CS

Product Name:

BMW F650CS F 650 CS 2001-2005 WSM Service Manual Repair

Chassis Code:

E169

👋 Introduction

Segment:

Lightweight, versatile naked motorcycle with a focus on urban usability and sporty handling.

Target Audience:

Commuters, new riders, riders seeking an accessible and fun-to-ride BMW.

Competitors:

Ducati Monster series, Triumph Bonneville series, Yamaha MT-03, Kawasaki ER-6n.

Design Philosophy:

BMW's characteristic blend of engineering, quality, and functional design, adapted for a lighter, more accessible platform.

Unique Selling Points:

Belt drive for low maintenance, optional ABS, distinctive styling, BMW build quality.

📋 Manual Details

Years Covered:

2001, 2002, 2003, 2004, 2005

Regions Covered:

Global (specifications are generally universal, though regional variations may exist in emissions or specific accessory fitments)

Estimated Pages:

Approximately 500-700 pages (typical for a full WSM)

Type:

Workshop Service Manual (WSM) / Repair Manual

Language:

English

Format:

Digital (likely PDF, but could be CD-ROM/online access depending on original source)

📖 Manual Coverage

Engine Mechanical:

Complete engine disassembly, assembly, inspection, torque specifications, timing chain, valve clearances, piston and cylinder diagnostics.

Fuel System:

Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel tank, fuel lines, evaporative emissions control (EVAP).

Ignition System:

Ignition coils, spark plugs, engine control unit (ECU) ignition timing, troubleshooting ignition faults.

Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan operation, bleeding the cooling system.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, O2 sensors, emissions control components.

Transmission Drivetrain:

Gearbox, clutch assembly, final drive (chain and sprocket), lubrication, inspection and adjustment.

Brakes System:

Hydraulic system, brake fluid type and bleeding procedures, brake discs, pads, calipers, ABS system (if equipped), troubleshooting.

Suspension Steering:

Front telescopic forks, rear monoshock, swingarm, steering head bearings, wheel alignment, fork oil type and level, shock absorber adjustments.

Electrical System:

Battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlight, taillight, indicators), horn, wiring diagrams, fuse and relay locations, diagnostics.

Bodywork Frame:

Frame inspection, body panels, seat, fuel tank, fairings, fenders, mounting hardware, repair procedures.

Instrumentation Controls:

Instrument cluster, switches, controls, cables, operation and troubleshooting.

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning/replacement, brake fluid flush, coolant checks.

Troubleshooting:

Diagnostic flowcharts for common problems (e.g., no-start, poor performance, electrical faults), symptom-based diagnosis.

Major Repairs:

Engine rebuilds, gearbox repairs, suspension overhauls, electrical system diagnostics and repairs.

Component Disassembly Assembly:

Step-by-step instructions for removing, inspecting, and reinstalling all major components.

Technical Specifications:

Detailed torque values, clearances, fluid capacities, electrical resistance readings, and performance data.

Depth:

Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and chassis overhauls.

📊 Manual Specifications

Digital Format:

PDF (assumed), potentially with searchable text and bookmark navigation.

Print Quality:

High-resolution scans or original digital source ensuring clear diagrams, text, and illustrations.

Binding:

N/A (for digital format)

Paper Type:

N/A (for digital format)

⚙️ Engine Specifications

Engine Type:

Single-cylinder, four-stroke

Displacement:

652 cc (cubic centimeters)

Bore X Stroke:

100 mm x 83 mm

Compression Ratio:

11.0:1

Valve Train:

DOHC, 4 valves per cylinder

Fuel Delivery:

Fuel Injection (Bosch Motronic MA 2.4)

Horsepower:

50 hp (37 kW) at 7,000 rpm

Torque:

6.2 kgm (61 Nm / 45 lb-ft) at 5,250 rpm

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON)

Fuel Tank Capacity:

15 liters (3.96 US gallons)

Oil Type:

SAE 15W-50, API SG or JASO MA

Oil Capacity With Filter:

Approximately 3.3 liters

🔧 Transmission

Transmission Type:

5-speed manual

Final Drive:

Reinforced rubber-damped toothed belt (gated belt drive)

Clutch Type:

Wet multi-disc clutch, mechanically operated

📐 Dimensions

Length:

2170 mm

Width Over Handlebars:

800 mm

Height Over Seat:

1220 mm

Wheelbase:

1450 mm

Dry Weight:

174 kg

Curb Weight:

196 kg (fully fueled)

Maximum Allowable Weight:

360 kg

Payload Capacity:

164 kg

🛡️ Safety Features

ABS:

Optional BMW Motorrad ABS

Braking System:

Dual disc front, single disc rear with optional ABS.

Lighting:

Halogen headlight, LED taillight, clear lens turn signals.

💡 Technology Features

Instrumentation:

Digital speedometer, analog tachometer, odometer, trip meters, fuel gauge, coolant temperature warning light, oil pressure warning light, neutral indicator.

ABS:

Optional Anti-lock Braking System (ABS) for enhanced braking safety.

Accessories:

Provisions for accessory power outlets, heated grips, etc.

🔧 Maintenance

Oil Change Interval:

Every 10,000 km or annually, whichever comes first.

Spark Plug Replacement:

Every 20,000 km.

Valve Clearance Check:

Every 20,000 km.

Belt Tension Check:

Every 10,000 km.

Brake Fluid:

DOT 4

Coolant:

BMW Motorrad Coolant (or equivalent ethylene glycol based coolant with corrosion inhibitors)

Fork Oil:

SAE 15W (or specified alternative in manual)

Common Wear Items:

Clutch plates, regulator/rectifier, battery, belt drive components, fork seals.

Potential Electrical Faults:

Issues with the regulator/rectifier can lead to charging problems.

Typical Fixes:

Regular maintenance of the belt drive, checking electrical connections, and proper battery maintenance are crucial.

📚 Vehicle History

Brand Focus:

BMW Motorrad has a long history of producing durable, well-engineered motorcycles, known for their innovation and quality.

Predecessor:

While not a direct successor, it shares the F-series lineage with other single-cylinder BMW models like the F650 Funduro.

Key Changes:

The CS (City/Street) model was a distinct variant of the F650 platform, focusing on a sportier, more urban-oriented design with a lower seat height and distinctive styling.

Manufacturing Location:

Built in Berlin, Germany by BMW Motorrad.

🏆 Awards & Recognition

Market Reception:

Well-regarded for its usability and BMW build quality, though perhaps not as iconic as some other BMW models.

User Reviews:

Generally positive reviews highlighting ease of use, comfort, and reliability, with occasional mentions of the single-cylinder engine's vibration at higher RPMs.