Engine:
Complete overhaul, rebuilding, performance tuning, diagnostics, and troubleshooting. Includes detailed specifications for all covered engines.
Transmission:
Removal, installation, in-car servicing, overhaul, and rebuilding procedures for both automatic and manual transmissions. Includes diagnostic trouble codes and repair procedures.
Brakes:
Comprehensive brake servicing procedures, including front and rear brake systems, ABS diagnostics, caliper, rotor, and pad replacement, hydraulic system service, and bleeding procedures.
Suspension:
Front and rear suspension systems, including component replacement, alignment procedures, specifications, shock absorber and strut service, and ball joint replacement.
Electrical System:
Complete wiring diagrams for all vehicle systems, including engine control, lighting, interior, exterior, and accessories. Troubleshooting guides and diagnostic procedures for electrical faults.
HVAC:
Air conditioning service, component diagnosis and replacement (compressor, condenser, evaporator), refrigerant handling and capacities, heater core service, and blower motor troubleshooting.
Fuel System:
Fuel pump testing and replacement, fuel injectors, fuel pressure diagnostics, fuel tank service, and emissions system components.
Cooling System:
Radiator, water pump, thermostat, hoses, and fan service. Coolant capacities and flush procedures.
Exhaust System:
Muffler, catalytic converter, exhaust pipe replacement, and gasket service.
Steering:
Power steering system service, steering column, steering gear/rack and pinion inspection and replacement.
Body And Frame:
Body panel replacement, door and latch mechanisms, glass and seal replacement, frame inspection and repair procedures.
Interior:
Seat removal and installation, dashboard disassembly, trim panel replacement, and accessory installation.
Safety Systems:
Airbag system diagnostics and component replacement, seat belt service, and related safety component information.
Maintenance:
Factory recommended maintenance schedules and charts, fluid changes, filter replacements, lubrication points.
Diagnostics:
Trouble code interpretation, diagnostic trouble tree charts, step-by-step diagnostic procedures for various systems, computer diagnostics.
Repair:
Detailed step-by-step repair procedures for virtually all components and systems, often with hundreds of illustrations and photos.
Rebuilding:
Complete engine and transmission overhaul and rebuilding procedures, including component specifications and assembly instructions.
Timing:
Timing belt replacement procedures and specifications for applicable engines, serpentine belt routings and diagrams.
Drivetrain Service:
U-joint and CV-joint service procedures, driveshaft removal and installation, differential service.
Alignment:
Front end alignment procedures and specifications.
Troubleshooting:
Comprehensive troubleshooting guides for common and uncommon driving concerns and system malfunctions.
Depth:
Extensive depth, covering everything from basic preventative maintenance and fluid checks to complex engine and transmission rebuilds, electrical system diagnostics, and bodywork.
Readability:
Searchable and bookmarked for easy navigation. Compatible with Adobe PDF Reader.
Compatibility:
All Windows versions, Mac OS, Linux, iOS (iPhone/iPad), and Android devices.
Quality:
High-quality, printable pages allowing users to print specific sections or the entire manual.
Type:
Digital Download (PDF). Not a physical book. Can be saved to hard drive or burned to CD-ROM.
Type:
N/A (Digital Format)
Content Integrity:
100% complete and intact, with no missing or corrupt pages/sections.
6.0L V8 Vortec 6000:
Approx. 300-325 hp, 360-370 lb-ft torque. Engine codes: LQ4, LQ9 (specific application dependent).
8.1L V8 Vortec 8100:
Approx. 340-350 hp, 455-470 lb-ft torque. Engine code: L18.
6.6L V8 Duramax Diesel:
Approx. 300-320 hp, 520-565 lb-ft torque. Engine code: LB7.
Fuel Delivery:
Electronic fuel injection (MPI) for gasoline engines; High-pressure common rail direct injection for Duramax diesel.
Fuel Type:
Unleaded gasoline (87 octane recommended, higher available), Diesel fuel (ULSD recommended for Duramax).
Oil Change Interval:
Typically every 3,000-7,500 miles or 6 months, depending on driving conditions and oil type used (refer to manual for exact specifications).
Transmission Service:
Automatic transmission fluid and filter change every 30,000-100,000 miles, depending on transmission type and usage (refer to manual).
Coolant Change:
Engine coolant flush and replacement typically every 30,000-100,000 miles or 2-5 years, depending on coolant type.
Engine Oil Type:
SAE 5W-30 synthetic blend or full synthetic recommended for gasoline engines. SAE 15W-40 diesel engine oil for Duramax.
Coolant Type:
GM specified Dex-Cool (orange) or conventional green coolant, depending on original fill and model year. Manual will specify correct type and capacity.
Duramax Injector Problems:
Early LB7 Duramax models (pre-2004.5) were known for injector failures. The manual details diagnostic and replacement procedures.
Transmission Hard Shifting:
Some automatic transmissions may exhibit hard shifting; manual provides diagnostic procedures for solenoids, valve bodies, and fluid issues.
Steering Component Wear:
Wear in ball joints, tie rod ends, and steering gear can occur, leading to play in steering; manual guides inspection and replacement.
Heater Control Actuator Failure:
HVAC system actuators can fail, leading to improper temperature control; manual details access and replacement.
