Dodge Stratus 2001-2006 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Stratus Generation: Second Generation Codes Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006 👋 Introduction Market Position Market Segment: Mid-size sedan, often...

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类型: Car

斯库: 533973

标签: 2001 2002 2003 2004 2005 2006 Car Cars Dodge Misc Stratus

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Stratus

Generation:

Second Generation

Codes

Model Years Covered:

2001, 2002, 2003, 2004, 2005, 2006

👋 Introduction

Market Position

Market Segment:

Mid-size sedan, often marketed as a family car or personal transportation.

Competitive Analysis

Key Competitors:

Ford Fusion, Chevrolet Malibu, Toyota Camry, Honda Accord, Nissan Altima, Hyundai Sonata.

Key Features

Platform Sharing:

Based on Chrysler's PL platform, sharing components with the Chrysler Sebring and Dodge Avenger of the same era.

Body Styles:

Offered primarily as a four-door sedan. A coupe version (Dodge Stratus Coupe) was also available, which was largely based on the Mitsubishi Eclipse platform and had different mechanicals.

Target Audience:

Families, budget-conscious buyers, and individuals seeking practical, comfortable transportation.

📋 Manual Details

Coverage Areas

Coverage Summary:

Comprehensive service and repair instructions for all Dodge Stratus models from 2001-2006, encompassing mechanical, electrical, and body systems.

Page Count

Estimated Page Count:

1500-2500 (Exact count varies by specific edition/publisher, but workshop manuals of this scope typically fall within this range)

Manual Type

Manual Type:

Service and Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF likely, but can also be printed)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, overhaul, cylinder head, pistons, crankshaft, camshaft, timing systems, lubrication, cooling system, emissions control systems.

Engine Performance:

Fuel system (injection, pump, injectors), ignition system, air intake system, turbocharging (if applicable), engine diagnostics and tuning.

Transmission Automatic:

Automatic transmission overhaul, torque converter, valve body, clutch packs, hydraulic systems, electronic controls, fluid service.

Transmission Manual:

Manual transmission overhaul, clutch assembly, gear shifting mechanisms, fluid service.

Drivetrain:

Front-wheel drive system, CV joints, drive axles, differentials.

Suspension:

Front and rear suspension components, struts, shocks, control arms, bushings, steering knuckles, wheel bearings.

Steering:

Power steering system, steering rack, steering column, steering linkage, alignment specifications.

Brakes:

Front and rear brake systems (disc/drum), hydraulic lines, master cylinder, brake calipers, wheel cylinders, ABS system, parking brake.

Electrical System Lighting:

Headlights, taillights, interior lighting, auxiliary lighting, bulb specifications.

Electrical System Charging:

Alternator, voltage regulator, battery service and testing.

Electrical System Starting:

Starter motor, ignition switch, battery testing.

Electrical System Wiring Diagrams:

Complete wiring schematics for all vehicle systems.

Body Interior:

Door mechanisms, seats, dashboard, trim panels, headliner, carpet.

Body Exterior:

Body panels, bumpers, doors, hood, trunk lid, glass, mirrors, seals.

HVAC:

Heating, ventilation, and air conditioning system, blower motor, compressor, condenser, evaporator, refrigerant.

Infotainment Audio:

Radio, speakers, antenna, audio system diagnostics.

Comfort Convenience:

Power windows, power locks, remote keyless entry, cruise control, mirrors.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt inspection and replacement.

Diagnostic Troubleshooting:

Step-by-step diagnostic procedures for common and complex faults, including symptom analysis and repair verification.

Component Overhaul:

Complete disassembly and reassembly instructions for major mechanical and electrical components.

Repair Replacement:

Detailed instructions for replacing or repairing specific parts and assemblies.

Wheel Alignment:

Specifications and procedures for front and rear wheel alignment.

Brake System Service:

Brake pad replacement, rotor service, caliper overhaul, bleeding the brake system.

HVAC System Service:

Refrigerant charging, component replacement, leak testing.

Electrical Component Testing:

Testing procedures for sensors, actuators, control modules, and other electrical components using multimeters and diagnostic tools.

Body Panel Replacement:

Procedures for removing and installing body panels, doors, and glass.

Safety Systems Repair:

Airbag system removal and installation, seatbelt service (where applicable).

Technical Depth

Depth Of Information:

Expert level, covering complete overhaul procedures, in-depth diagnostics, and component-level repair. Suitable for professional mechanics and advanced DIY enthusiasts.

Diagnostic Tools:

Covers use of scan tools, multimeters, oscilloscopes, and specialized diagnostic equipment.

Torque Specifications:

Detailed torque specifications for all critical fasteners throughout the vehicle.

Clearances Tolerances:

Specifications for component clearances and tolerances critical for proper assembly and operation.

Wiring Schematics Detail:

Highly detailed, organized wiring diagrams for all electrical systems, including component locations and connector pinouts.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Searchability:

Typically contains searchable text for quick information retrieval.

Print Quality

Print Quality:

High resolution for clear diagrams, illustrations, and text when printed.

Binding Type

Binding Type:

N/A (Digital format, but physical copies are typically spiral-bound or perfect-bound for workshop use)

Paper Type

Paper Type:

N/A (Digital format, but physical copies use durable, often glossy paper for diagrams)

⚙️ Engine Specifications

Primary Engine

Engine 2 0L 4 Cylinder:

2.0L SOHC I4 (4G63/4G64 Mitsubishi derived engine in some models/years)

Engine 2 4L 4 Cylinder:

2.4L DOHC I4 (Chrysler designed engine)

Engine 2 7L V6:

2.7L SOHC V6 (Chrysler designed engine)

Engine 3 0L V6:

3.0L SOHC V6 (Mitsubishi 6G72 engine, primarily in earlier years or specific trims)

Performance

Horsepower Range:

Approximately 130-200 hp (depending on engine and year)

Torque Range:

Approximately 135-200 lb-ft (depending on engine and year)

Fuel System

Fuel Injection:

Multi-point Fuel Injection (MPI) or Sequential Multi-port Fuel Injection (SMPI).

Fuel Type:

Unleaded gasoline.

Recommended Octane:

87 Octane (minimum), higher octane may be recommended for V6 engines or performance variants.

🔧 Transmission

Standard

Standard Transmission:

4-speed Automatic Transmission (e.g., 41TE, 42LE)

Optional

Optional Transmission:

5-speed Manual Transmission (less common on sedan models, more common on coupe variants)

Features

Transmission Features:

Front-wheel drive (FWD) is standard. Some engines may be paired with different transmission variants.

📐 Dimensions

Exterior

Wheelbase:

Approximately 108.0 inches (2743 mm)

Length:

Approximately 193.7 inches (4920 mm)

Width:

Approximately 70.9 inches (1801 mm)

Height:

Approximately 55.7 inches (1415 mm)

Weights

Curb Weight Range:

Approximately 3,000 - 3,400 lbs (1361 - 1542 kg), depending on engine and equipment.

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Good (2001-2002 models). Note: Ratings can vary by year and testing methodology.

NHTSA Front Impact Passenger:

Good (2001-2002 models).

IIHS Moderate Overlap Frontal Offset:

Acceptable (2001-2002 models).

Active Features

Anti-lock Braking System (ABS) was generally standard or optional depending on trim and year.

Traction Control:

Traction control system (TCS) was available on some models/trims.

Passive Features

Airbags Front:

Driver and front passenger airbags were standard.

Airbags Side:

Optional side airbags were available on some trims.

Seatbelts:

Three-point seat belts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM stereo with CD player. Optional premium audio systems with more speakers and amplifiers were available.

Display Screen:

Basic digital display for radio and climate control information. No advanced touchscreen infotainment systems typically offered.

Driver Assistance

Cruise Control:

Standard on most trims.

Navigation:

Not commonly offered or integrated into the standard infotainment systems of this era.

Connectivity

Auxiliary Input:

Not commonly available on standard audio systems. Aftermarket solutions would be required.

Bluetooth:

Not available from the factory.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions. Refer to the manual for precise intervals based on oil viscosity and service type (normal vs. severe).

Air Filter Replacement:

Recommended every 15,000-30,000 miles or as needed based on inspection.

Spark Plug Replacement:

Intervals vary by spark plug type (e.g., copper, platinum, iridium). Typically 30,000-100,000 miles.

Transmission Fluid Change:

Typically every 30,000-60,000 miles for automatic transmissions. Consult manual for specific fluid type and procedure.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 is common, but check manual for specific engine and ambient temperature requirements. API Certified.

Engine Oil Capacity:

Approximately 4.5 quarts (4.3 L) for 2.0L/2.4L engines, ~4.0 quarts (3.8 L) for V6. Refer to manual for exact capacities.

Coolant Type:

Chrysler/Dodge HOAT (Hybrid Organic Acid Technology) coolant (e.g., Mopar Antifreeze/Coolant 5 Year/100,000 Mile Formula) or equivalent.

Transmission Fluid Type Automatic:

ATF+4 (Automatic Transmission Fluid) is generally specified for Chrysler/Dodge transmissions of this era.

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent specified by the manufacturer.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid. Check manual for specific requirement.

Known Issues

Transmission Problems:

Intermittent shifting issues, torque converter shudder, and internal seal leaks in automatic transmissions have been reported.

Engine Mounts:

Worn or broken engine mounts can lead to excessive vibration.

Cv Axle Boots:

Torn CV axle boots can lead to premature wear of the CV joints.

Suspension Components:

Premature wear of ball joints, tie rod ends, and control arm bushings can occur.

Evaporative Emission Control:

Issues with the EVAP system, such as leaking charcoal canisters or faulty purge valves, can cause check engine lights.

HVAC Blend Doors:

Actuator failure for HVAC blend doors can result in improper temperature control or airflow direction.

📚 Vehicle History

Brand Heritage

Dodge Brand History:

Dodge is an American automotive brand with a long history, known for performance-oriented vehicles and a range of cars, trucks, and vans.

Model Evolution

Second Gen Stratus:

The second generation Dodge Stratus (2001-2006) was a refresh and redesign of the original Stratus, intended to improve styling, refinement, and market competitiveness.

Production

Manufacturing Location:

Sterling Heights, Michigan, USA.

Production End Year:

Production of the Stratus sedan ended in 2006, being replaced by the Dodge Avenger.

🏆 Awards & Recognition

Recognitions

Insurance Institute For Highway Safety Ii:

The Stratus received 'Acceptable' ratings in IIHS moderate overlap frontal offset crash tests for the 2001-2002 model years.

Ratings

NHTSA Crash Test Ratings:

Received 'Good' ratings for front impact tests from NHTSA in early years of this generation.

Certifications

Vehicle Certification:

Certified and manufactured to meet all federal motor vehicle safety standards (FMVSS) of its respective production years.