🏷️ Basic Information

Make:

Chrysler

Model:

Voyager/Grand Voyager

Alternate Model Names:

Chrysler Town & Country, Chrysler Caravan

Production Years Covered:

2001-2007

Platform Code:

NS/RS (for Grand Voyager/Voyager respectively)

👋 Introduction

Vehicle Segment:

Minivan

Target Audience:

Families, individuals requiring versatile cargo and passenger space.

Key Competitors:

Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Vans

Vehicle Strengths:

Spacious interior, flexible seating configurations, optional Stow 'n Go seating (later models), comfortable ride, a range of engine options including powerful V6s and diesel variants.

Intended Use:

To provide comprehensive repair, maintenance, and diagnostic information for Chrysler Voyager/Grand Voyager vehicles from 2001-2007, mirroring the resources used by authorized service technicians.

📋 Manual Details

Regions Covered:

North America (primarily, but applicable to global variants)

Estimated Page Count:

Over 2000 pages (typical for comprehensive workshop manuals of this era)

Manual Type:

Workshop Repair Service Manual

Language:

English

Digital Format:

PDF

📖 Manual Coverage

Powertrain Systems:

Engine Mechanical (EDZ, EGA, EGH, Turbodiesel), Fuel System, Exhaust System, Cooling System, Ignition System, Emission Control Systems, Automatic Transmission (e.g., 41TE, 42LE, 45RFE variants)

Chassis Systems:

Suspension (Front & Rear), Steering System, Brakes (Front & Rear, ABS), Driveline & Differential, Tires & Wheels

Electrical & Electronic Systems:

Power Distribution, Lighting (Interior & Exterior), Instrument Cluster, Audio/Video Systems, Chime/Buzzer Systems, Heated Systems (Seats, Mirrors), Horn, Message Systems, Restraints (Airbags, Seatbelts), Speed Control (Cruise Control), Vehicle Theft Security System, Navigation/Telecommunication, Electronic Control Modules (ECMs, TCMs), Wiring Diagrams (extensive)

Body & HVAC:

Body (Exterior Panels, Interior Trim, Doors, Glass), Frame & Bumpers, Heating & Air Conditioning (HVAC)

Maintenance Procedures:

Scheduled maintenance, fluid changes, filter replacements, belt inspections, spark plug replacement, brake fluid flush, coolant flush, tire rotation.

Repair Procedures:

Engine overhaul, transmission rebuild, suspension component replacement, brake caliper replacement, power steering pump replacement, alternator replacement, starter replacement, HVAC component repair, body panel repair, electrical component diagnosis and replacement.

Diagnostic Procedures:

Troubleshooting guides, diagnostic trouble codes (DTCs), electrical circuit testing, fuel system diagnostics, emissions testing procedures, ABS system diagnostics.

Technical Specifications:

Torque specifications for all fasteners, fluid capacities, diagnostic data (e.g., sensor readings), engine timing, component clearances, electrical system specifications.

Depth Of Coverage:

Comprehensive, covering everything from basic fluid checks and filter changes to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures for all major systems. Suitable for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Print Quality:

High-resolution, enabling clear printing of text, diagrams, and exploded views.

Binding Type:

Not applicable (digital download)

Paper Type:

Not applicable (digital download)

Searchable Text:

Yes, typically PDF manuals are text-searchable.

⚙️ Engine Specifications

Engine 1 Displacement:

2.4 L

Engine 1 Code:

EDZ

Engine 1 Type:

Inline-4 (I4)

Engine 2 Displacement:

3.3 L

Engine 2 Code:

EGA

Engine 2 Type:

V6

Engine 3 Displacement:

3.8 L

Engine 3 Code:

EGH

Engine 3 Type:

V6

Engine 4 Displacement:

2.5 L

Engine 4 Type:

Turbodiesel Inline-4

Engine 5 Displacement:

2.8 L

Engine 5 Type:

Turbodiesel Inline-4

Horsepower Range:

Approximately 150 hp (2.4L) to 215 hp (3.8L V6), depending on engine and year.

Torque Range:

Approximately 165 lb-ft (2.4L) to 240 lb-ft (3.8L V6), depending on engine and year.

Fuel Delivery System:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (for gasoline engines), Diesel (for diesel engines)

Ignition Type:

Distributorless Ignition System (DIS) with ignition coils.

🔧 Transmission

Transmission Type Standard:

4-speed Automatic Transmission (e.g., 41TE, 42LE, 45RFE depending on engine/model)

Transmission Type Optional:

Not typically offered with manual transmissions in this generation for North American market.

Transmission Control:

Electronic control with torque converter lock-up.

📐 Dimensions

Wheelbase:

Approx. 119.3 inches (Grand Voyager) / 113.2 inches (Voyager)

Overall Length:

Approx. 197.1 inches (Grand Voyager) / 189.4 inches (Voyager)

Curb Weight:

Approx. 4,000 - 4,500 lbs, depending on configuration and engine.

🛡️ Safety Features

NHTSA Rollover Resistance:

4 out of 5 stars (typically for Grand Voyager)

ABS:

Standard Anti-lock Braking System (ABS) on most models.

Traction Control:

Optional or standard on higher trims/later models.

Airbags:

Driver and front passenger airbags, optional side curtain airbags on some models.

💡 Technology Features

Audio Options:

AM/FM stereo with CD player, cassette player (early models), optional premium audio systems, rear-seat entertainment systems.

Cruise Control:

Standard speed control (cruise control) on most models.

Navigation Availability:

Optional factory navigation systems were available on higher trim levels.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000 to 7,500 miles depending on oil type and driving conditions (refer to manual for specific recommendation).

Transmission Fluid Change:

Recommended every 30,000 to 60,000 miles for automatic transmissions.

Spark Plug Replacement:

Varies by engine: I4 engines around 100,000 miles, V6 engines with platinum/iridium plugs may also be in a similar range. Manual will provide specifics.

Engine Oil Specification:

Typically SAE 5W-30 or 5W-20 synthetic blend or full synthetic, depending on engine and climate (refer to manual).

Transmission Fluid Specification:

Chrysler ATF+4 (Automatic Transmission Fluid, Type 9602/MS-9602) for most automatic transmissions.

Coolant Specification:

Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT or equivalent, mixed 50/50 with distilled water.

Common Faults Engine:

Head gasket failures (especially on earlier 3.3L and 3.8L), EGR valve issues, oil filter adapter leaks, PCV valve clogging.

Common Faults Transmission:

Torque converter shudder, transmission solenoid issues, potential for solenoid pack failure, valve body issues.

Common Faults Suspension:

Worn control arm bushings, strut/shock absorber wear, sway bar link issues.

Common Faults Electrical:

Window regulators, power door lock actuators, instrument cluster solder joint failures (intermittent gauge readings), heated seat element failures.

Common Faults HVAC:

Blend door actuator failure, blower motor resistor failure, refrigerant leaks.

📚 Vehicle History

Chrysler Minivan Legacy:

Chrysler pioneered the modern minivan segment with the original Dodge Caravan and Plymouth Voyager in the mid-1980s. This lineage continues with the Chrysler Voyager/Grand Voyager.

Generation:

This covers the third generation of the Chrysler minivan platform (RS) which underwent a significant redesign for the 2001 model year, often referred to as the RS platform for front-wheel-drive Voyager/Caravan and NS for the longer wheelbase Grand Voyager/Town & Country.

Manufacturing Locations:

Windsor, Ontario, Canada (Chrysler Canada Assembly Plant)

🏆 Awards & Recognition

Ward 50 Best Engines:

The 3.3L and 3.8L V6 engines from Chrysler have historically been recognized by Ward's Auto for their performance and refinement, although specific awards for the 2001-2007 iterations would need verification.

Kbb Consumer Ratings:

Generally positive consumer ratings for utility and space, with mixed reviews on long-term reliability depending on specific engine and maintenance history.