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Ford Escape 2001-2007 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Escape Generation: First Generation (2001-2007) Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007 👋 Introduction Market Position Vehicle Segment: Compact SUV...
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Ford Escape 2001-2007 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Escape
Generation:
First Generation (2001-2007)
Model Years Covered:
2001, 2002, 2003, 2004, 2005, 2006, 2007
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV
Primary Competitors:
Honda CR-V, Toyota RAV4, Mazda Tribute, Nissan Xterra, Hyundai Santa Fe.
Key Features
Vehicle Attributes:
Practicality, available AWD, comfortable ride, relatively spacious interior for its class, versatile for light off-roading and family use.
Manual Value Proposition:
Provides detailed, professional-grade information for maintaining, diagnosing, and repairing the Ford Escape, enabling cost savings and empowering owners.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive service and repair procedures for the specified Ford Escape model years.
Page Count
Estimated Page Count:
Estimated 2000+ pages (typical for comprehensive factory-style repair manuals of this era).
Manual Type
Manual Classification:
Full Service & Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine electrical, fuel system, cooling system, exhaust system, ignition system, lubrication system, powertrain control module (PCM).
Drivetrain:
Front-wheel drive (FWD), all-wheel drive (AWD) systems, drive shafts, differentials, CV joints.
Chassis:
Suspension (front and rear), steering system, braking system (hydraulic, ABS, parking brake).
Electrical And Electronics:
Body control module (BCM), lighting systems (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, audio system, instrument cluster, anti-theft system, SRS (airbag) system.
Body And Frame:
Body panels, doors, hood, tailgate, bumpers, interior trim, upholstery, chassis structure.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt inspections and replacement, spark plug replacement.
Repair Procedures:
Engine rebuild, transmission overhaul, brake component replacement, suspension repair, steering system diagnosis and repair, electrical component troubleshooting and replacement, body panel repair, HVAC system repair.
Diagnostic Procedures:
On-Board Diagnostics (OBD-II) code interpretation, diagnostic trouble code (DTC) troubleshooting, component testing, circuit diagnosis, electrical system fault finding.
Wiring Diagrams:
Detailed electrical schematics and wiring diagrams for all vehicle systems.
Technical Depth
Depth Of Coverage:
Extensive, covering from routine maintenance to complex component rebuilds and advanced electrical diagnostics, suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Media:
N/A (Digital Download, can be burned to CD-ROM)
Software Requirements
Required Software:
Adobe PDF Reader, WinRAR
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L Zetec I4, 3.0L Duratec V6
Performance
2.0L Zetec I4 Horsepower:
Approx. 127 hp
2.0L Zetec I4 Torque:
Approx. 135 lb-ft
3.0L Duratec V6 Horsepower:
Approx. 201 hp
3.0L Duratec V6 Torque:
Approx. 200 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Code
2.0L Zetec:
Commonly identified by its Zetec designation.
3.0L Duratec:
Commonly identified by its Duratec designation.
🔧 Transmission
Standard
Standard Transmission 2001-2004:
5-speed Manual (available on 2.0L models)
Standard Transmission 2005-2007:
No manual transmission offered for these later years in most markets.
Optional
Optional Transmission:
4-speed Automatic (4F50N)
Features
AWD System:
Intelligent Variable Continuous All-Wheel Drive (i-4WD) system available on most models.
📐 Dimensions
Exterior
Wheelbase:
Approx. 103.1 inches
Length:
Approx. 171.7 - 174.7 inches (depending on model year and features)
Width:
Approx. 71.2 inches
Height:
Approx. 65.5 - 66.5 inches (depending on model)
Cargo
Cargo Volume Behind Rear Seat:
Approx. 25.7 cubic feet
Cargo Volume With Rear Seat Folded:
Approx. 66.7 cubic feet
Weights
Curb Weight:
Approx. 3300 - 3600 lbs (depending on engine and drivetrain)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (for 2001-2004 models, tested)
NHTSA Front Impact Passenger:
5-Star (for 2001-2004 models, tested)
IIHS Moderate Overlap Frontal Offset:
Good (for models tested in this range)
Active Features
ABS:
Standard on all models (typically 4-wheel disc brakes with ABS).
Traction Control:
Available, often linked with AWD systems.
Passive Features
Airbags:
Frontal airbags (driver and passenger) standard. Side-impact airbags available as an option on some trims/years.
Rollover Sensor:
Feature integrated into ABS/stability control systems on later models.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional premium sound systems. Aux input and Bluetooth not standard.
Driver Assistance
Cruise Control:
Standard on most trims.
Rear Parking Assist:
Available as an option on higher trims.
Connectivity
Keyless Entry:
Available on most trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles or 6 months, or based on oil life monitoring system if equipped.
Engine Coolant Flush:
Every 30,000 - 60,000 miles or 3-5 years, depending on coolant type and manufacturer recommendation.
Transmission Fluid Change:
Every 30,000 - 60,000 miles under normal driving conditions.
Fluid Specifications
Engine Oil Spec:
API Certified SAE 5W-20 or 5W-30 (refer to owner's manual for specific engine and climate recommendations). Check manual for specific oil capacity.
Transmission Fluid Type:
Mercon V (for automatic transmissions).
Coolant Type:
Ford Premium Engine Coolant (Orange) or equivalent meeting specification WSS-M97B44-D.
Known Issues
Engine Mounts:
Premature wear and failure of engine mounts, especially on V6 models.
Transmission Issues:
Some reports of transmission shudder or slipping, particularly in earlier models.
Rear Suspension Components:
Wear in rear control arms and bushings leading to alignment issues or noise.
Evaporative Emissions System:
Problems with the EVAP system, such as a faulty purge valve or vent solenoid, leading to a Check Engine Light.
Power Steering Pump:
Occasional leaks or noise from the power steering pump.
📚 Vehicle History
Brand Heritage
Ford SUV History:
Ford has a long history of producing SUVs, from the Bronco to the Explorer, establishing a strong presence in the segment.
Model Evolution
Escape Platform:
Built on the Mazda GF-L platform, shared with the Mazda Tribute and Mercury Mariner.
Facelift:
Received a significant facelift for the 2005 model year, with updated exterior styling, interior improvements, and powertrain enhancements (including the introduction of the 3.0L Duratec V6 as the primary engine option).
Production
Manufacturing Location:
Kansas City Assembly Plant, Claycomo, Missouri, USA.
🏆 Awards & Recognition
Recognitions
Consumer Reports:
Mixed reviews over its lifespan, with some model years receiving better ratings than others, particularly regarding reliability.
Jd Power Dependability:
Varies by model year, with some years showing average to below-average dependability ratings, often related to electronic issues or powertrain components.
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