Segment:
Compact SUV / Crossover
Key Competitors:
Honda CR-V, Toyota RAV4, Mazda Tribute, Nissan Xterra (early models), Suzuki Vitara
Usp:
Practicality, available AWD, manageable size, shared platform with Mazda Tribute and Mercury Mariner offering commonality in certain components and repair procedures.
Powertrain:
Engine, Transmission, Drivetrain, Fuel System, Cooling System, Exhaust System
Chassis:
Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Wheels & Tires
Electrical:
Body Electrical, Powertrain Control Module (PCM), Lighting, Instrumentation, Audio System, Security System
Body:
Body & Frame, Exterior & Interior Trim, Doors, Windows, Seats, HVAC System
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and replacements
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), electrical system diagnostics
Repair:
Engine overhaul, transmission repair, brake component replacement, suspension component replacement, electrical component repair, body panel repair
Installation:
Component replacement procedures for all major systems
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves, etc.), and reassembly.
Transmission Rebuild:
Step-by-step instructions for rebuilding both manual and automatic transmissions, including torque specifications and component identification.
Electrical Diagnostics:
Wiring diagrams for all major systems, troubleshooting charts, and component testing procedures for the PCM, sensors, actuators, and comfort systems.
Suspension And Steering Repair:
Detailed instructions for replacing ball joints, tie rod ends, control arms, struts, shocks, and power steering components.
Brake System Service:
Procedures for replacing brake pads, rotors, calipers, brake lines, and bleeding the brake system.
Depth:
Comprehensive, covering basic to advanced repairs and diagnostics, including detailed diagrams and procedures for complete rebuilds.
PDF Quality:
High-resolution, ensuring clarity of text, photos, and diagrams.
Printable:
Full printable capability, allowing users to print individual pages or the entire manual.
Digital Access:
Downloadable for unlimited access across multiple devices (PC, tablet, smartphone).
N/A:
N/A (Digital Format)
Engine 1:
2.0L Duratec I4 (SPI/Zetec derivative)
Engine 1 Code:
MZI-DE / GZ
Engine 1 Displacement:
1991 cc
Engine 1 Horsepower:
127 hp @ 5900 rpm
Engine 1 Torque:
135 lb-ft @ 4300 rpm
Engine 2:
2.3L Duratec I4
Engine 2 Displacement:
2261 cc
Engine 2 Horsepower:
142 hp @ 5750 rpm (2001-2004), 145 hp @ 5750 rpm (2005-2007)
Engine 2 Torque:
147 lb-ft @ 4300 rpm (2001-2004), 150 lb-ft @ 4000 rpm (2005-2007)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
ECU Type:
Ford Powertrain Control Module (PCM)
NHTSA Front Crash:
4-star driver, 4-star passenger (2001-2004 models)
IIHS Front Offset:
Good (Good rating for frontal offset crash protection)
ABS:
Standard Anti-lock Braking System (ABS) on all models
Traction Control:
Available Traction Control System (TCS)
Airbags:
Standard front airbags, optional front side-impact airbags
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (or refer to manual for synthetic oil recommendations).
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Every 100,000 miles for iridium-tipped spark plugs (refer to specific engine type).
Engine Oil Type:
SAE 5W-20 (preferred) or SAE 5W-30. Check manual for specific viscosity and API service category.
Coolant Type:
Ford Premium All Season Engine Coolant (Green)
Transmission Fluid Type:
Mercon V (for automatic transmission). Refer to manual for manual transmission fluid type.
Common Complaint 1:
Catalytic converter issues (clogging or failure).
Common Complaint 2:
Transmission issues, particularly in earlier automatic transmissions (harsh shifting, slipping).
Common Complaint 3:
Suspension noise and wear, especially control arm bushings and sway bar links.
Common Complaint 4:
Window regulator failures.
Common Complaint 5:
Check engine lights due to various sensor failures (e.g., O2 sensors, MAF sensor).
Ford SUV History:
Ford has a long history of producing versatile vehicles, including the Bronco and Explorer. The Maverick entered the compact SUV market, leveraging global platforms.
Generation 1:
First generation introduced for the 2001 model year, based on the Ford CD2 platform, a rebadged Mazda Tribute.
Facelift:
Minor styling updates and feature enhancements occurred throughout its production run, notably a refresh for the 2005 model year.
Assembly Location:
Kansas City Assembly Plant, Claycomo, Missouri, USA
Production Years:
2000-2006 (for 2001-2007 model years)
