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Subaru Impreza 2001-2007 Repair Service Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Generations Covered: Second Generation (GD/GG) Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007 Codes Chassis Codes: GD (Sedan), GG (Wagon)...
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类型: Car
厂商:
斯库: 371592
Subaru Impreza 2001-2007 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Generations Covered:
Second Generation (GD/GG)
Model Years Covered:
2001, 2002, 2003, 2004, 2005, 2006, 2007
Codes
Chassis Codes:
GD (Sedan), GG (Wagon)
👋 Introduction
Market Position
Segment:
Compact Car / Rally-inspired Compact
Target Audience:
Enthusiasts, DIY mechanics, performance drivers, owners seeking detailed repair information.
Competitive Analysis
Key Competitors:
Mitsubishi Lancer, Honda Civic Si, Mazda3, Ford Focus.
Distinguishing Features:
Standard Symmetrical All-Wheel Drive (AWD) on most trims, rally heritage, turbocharged WRX/STI variants.
Key Features
Vehicle Strengths:
Durable AWD system, responsive handling, peppy engines (especially turbo variants), practical hatchback option.
Manual Value Proposition:
Empowers owners to perform detailed maintenance and repairs, saving on labor costs and enhancing vehicle longevity. Crucial for diagnosing and fixing performance-related issues.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and Service
Regional Applicability:
North America (implicitly, common for service manuals of this era)
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of all engine components, including short block, long block, cylinder heads, camshafts, crankshaft, pistons, connecting rods, valves, timing belt/chain, oil pump, oil pan, etc.
Engine Management:
Fuel injection system, ignition system, emission control systems (catalytic converter, EGR, EVAP), engine control module (ECM) diagnosis, sensor testing, actuator operation.
Transmission Manual:
Disassembly, assembly, inspection, and repair of manual transmissions, clutch system, flywheel, shift linkages, and related components.
Transmission Automatic:
Diagnosis and repair of automatic transmissions, torque converter, valve body, transmission control module (TCM), fluid cooler, and shift solenoids.
Drivetrain:
Front and rear differentials, driveshafts, CV joints, propeller shaft (AWD models), wheel bearings, and hubs.
Suspension:
Front and rear suspension components, struts, shock absorbers, control arms, ball joints, bushings, stabilizer bars, and alignment procedures.
Brakes:
Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System) diagnosis and repair, brake calipers, rotors, pads, brake lines, master cylinder, and brake fluid specifications.
Steering:
Power steering system, steering rack, tie rods, steering column, and wheel alignment specifications.
Electrical System:
Battery, charging system (alternator), starting system (starter), lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, and component testing.
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis, components (compressor, condenser, evaporator, blower motor), refrigerant handling, and climate control modules.
Body And Interior:
Body panel removal and installation, door mechanisms, glass replacement, seat removal, dashboard disassembly, trim components, and interior materials.
Safety Systems:
Airbag system diagnosis and repair, seatbelt mechanisms, and related safety components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, coolant flushes, brake fluid changes, spark plug replacement, air filter replacement, and tire rotation.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues, including DTC (Diagnostic Trouble Code) interpretation and guidance.
Major Repairs:
Engine overhaul, transmission rebuilds, differential repair, suspension component replacement, brake system overhauls, and electrical system repairs.
Component Replacement:
Step-by-step instructions for replacing individual parts like alternators, starters, water pumps, fuel pumps, sensors, injectors, radiators, and more.
Diagnostics:
Detailed guidance on using diagnostic tools, interpreting scan tool data, and performing electrical circuit tests.
Technical Depth
Depth Of Information:
Comprehensive, from basic maintenance to full engine and transmission rebuilds.
Diagnostic Capabilities:
Advanced diagnostic procedures, including waveform analysis for critical sensors and actuators.
Technical Specifications:
Detailed torque specifications, clearances, fluid capacities, electrical resistance values, and pressure readings.
Wiring Diagrams:
Complete and detailed electrical wiring diagrams for all vehicle systems, aiding in troubleshooting electrical faults.
Schematics:
Vacuum diagrams, cooling system schematics, and HVAC system schematics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (OCR'd) for quick information retrieval.
Print Quality
Image Resolution:
High-resolution images and diagrams suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
EJ251 (2.5L Naturally Aspirated), EJ205 (2.0L Turbocharged - WRX), EJ255 (2.5L Turbocharged - later WRX), EJ257 (2.5L Turbocharged - STI)
Displacement Na:
2.5 Liters (2457cc)
Displacement Turbo:
2.0 Liters (1994cc) / 2.5 Liters (2457cc)
Performance
Horsepower Na Approx:
165-175 hp
Torque Na Approx:
166-170 lb-ft
Horsepower Wrx Approx:
227-265 hp
Torque Wrx Approx:
247-290 lb-ft
Horsepower Sti Approx:
300 hp
Torque Sti Approx:
300 lb-ft
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (Premium recommended for Turbo models)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual (most trims)
Optional
Transmission Type Optional:
4-speed Automatic (common on NA models)
Features
AWD System:
Symmetrical All-Wheel Drive (standard on most trims, variations between manual and automatic)
Differentials:
Center differential (open or viscous coupling depending on transmission/trim), front and rear differentials.
📐 Dimensions
Exterior
Length Sedan:
Approx. 177.0 - 178.7 inches
Length Wagon:
Approx. 175.0 - 176.5 inches
Width:
Approx. 68.3 - 69.7 inches
Height:
Approx. 55.7 - 56.7 inches (Sedan), 57.1 - 58.5 inches (Wagon)
Wheelbase:
Approx. 104.0 inches
Weights
Curb Weight Approx Na:
2900 - 3200 lbs
Curb Weight Approx Wrx:
3100 - 3300 lbs
Curb Weight Approx Sti:
3250 - 3400 lbs
Wheel Bolt Pattern:
5x100mm
Recommended Tire Sizes:
205/50R16, 215/45R17, 225/45R17 (check specific trim/model)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (for models equipped with side airbags and curtain airbags)
NHTSA Front Impact Passenger:
Good (for models equipped with side airbags and curtain airbags)
IIHS Frontal Offset:
Acceptable (early models), Good (later models with improvements)
Active Features
ABS:
Standard on most trims (4-wheel disc brakes with ABS)
Traction Control:
Optional/Standard on some higher trims (VDC - Vehicle Dynamics Control)
Passive Features
Airbags:
Front airbags (driver and passenger), optional side airbags and side curtain airbags (depending on trim/year).
Seatbelts:
3-point height-adjustable front seatbelts with pretensioners, rear 3-point seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory CD/Cassette or CD player with AM/FM radio, optional premium audio systems (e.g., with amplifier and subwoofer on higher trims).
User Interface:
Basic dashboard-mounted controls, simple display screens.
Driver Assistance
Cruise Control:
Standard on most trims.
ABS:
Integral to braking system performance.
Vdc:
Vehicle Dynamics Control (Traction and Stability Control) available on select higher trims and WRX/STI models.
Connectivity
Auxiliary Input:
Rarely standard; often requires aftermarket modification.
Bluetooth:
Not available from factory; requires aftermarket installation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe driving conditions) / 7,500 miles or 12 months (normal driving conditions - check manual for exact recommendation).
Engine Oil Type Na:
5W-30 (API SG or higher)
Engine Oil Type Turbo:
5W-30 or 10W-30 (API SJ or higher - synthetic recommended for performance)
Coolant Type:
Subaru Genuine Coolant or equivalent (typically silicate-free, ethylene glycol based).
Transmission Fluid Manual:
75W-90 (API GL-5) Gear Oil
Transmission Fluid Automatic:
Subaru Genuine ATF HP or Dexron III / Mercon (check manual for exact spec)
Differential Fluid:
75W-90 (API GL-5) Gear Oil (front and rear)
Timing Belt Replacement:
105,000 miles or 105 months (critical for EJ251/EJ253 Naturally Aspirated engines)
Known Issues
Head Gaskets:
While less prevalent than earlier EJ engines, some later EJ251/EJ253 models could experience coolant leaks due to head gasket failure. Turbo models generally more robust but require proper maintenance.
Clutch Wear:
Can be a wear item, especially with spirited driving or heavy use of AWD in low-traction environments.
Suspension Bushings:
Rubber bushings in control arms and sway bars can degrade over time, leading to clunks or poor handling.
Catalytic Converter:
Can become clogged or fail with age/mileage, affecting engine performance and emissions.
Turbocharger Failures:
On WRX/STI models, proper warm-up/cool-down procedures and regular oil changes are crucial to prevent turbo bearing failure. Wastegate actuator issues can also occur.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (check manual)
Power Steering Fluid:
Subaru Genuine Power Steering Fluid or ATF (check manual)
📚 Vehicle History
Brand Heritage
Subaru Legacy:
Subaru's motorsport heritage, particularly in WRC (World Rally Championship) with the Impreza WRX STI, significantly boosted the model's profile.
Model Evolution
Second Generation:
Introduced for the 2002 model year, replacing the first generation (GC/GF). Characterized by a more rounded, 'bug-eye' style front end for 2002-2003, evolving to a revised 'grille-eye' or 'hawk-eye' front end for 2004-2005, and a further facelift for 2006-2007.
Wrx Sti Development:
The WRX and WRX STI models were key performance variants, featuring turbocharged engines, intercoolers, revised suspension, and advanced AWD systems, often with driver-adjustable differentials.
Production
Manufacturing Locations:
Japan (Gunma Plant)
🏆 Awards & Recognition
Recognitions
Wrc Heritage:
Multiple World Rally Championship titles (Manufacturers' and Drivers') solidify the Impreza's performance credentials and desirability.
Car And Driver 10Best:
WRX models frequently appeared on Car and Driver's '10Best' lists, recognizing their performance value.
Ratings
Reliability Ratings:
Generally considered reliable, especially the naturally aspirated models. Turbo models require diligent maintenance for optimal reliability.
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