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Yamaha VINO 50 Service Repair Manual 2001-2007

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🏷️ Basic Information Identification Make: Yamaha Model: VINO 50 Model Codes: SA25J (typical for this era, though specific model codes can vary by market) 👋 Introduction Market Position Market Segment:...
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类型: Motorcycle
厂商:
斯库: 244661
Yamaha VINO 50 Service Repair Manual 2001-2007
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
VINO 50
Model Codes:
SA25J (typical for this era, though specific model codes can vary by market)
👋 Introduction
Market Position
Market Segment:
Lightweight scooter segment, popular for urban commuting and recreational use.
Competitive Analysis
Competitors:
Honda Dio, Honda Today, Suzuki Let's, Kymco Agility 50, and similar 50cc scooters from various manufacturers during the early 2000s.
Key Features Of Vehicle
Design Philosophy:
Compact, fuel-efficient, stylish, and easy-to-operate urban mobility solution.
Manual Value Proposition
Value:
Essential resource for owners and technicians to maintain, diagnose, and repair the Yamaha Vino 50, ensuring longevity and optimal performance. The factory origin guarantees accuracy and completeness.
📋 Manual Details
Coverage Areas
Applicable Years:
2001, 2002, 2003, 2004, 2005, 2006, 2007
Page Count
Page Count:
206
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (ENG)
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed breakdown, inspection, repair, and overhaul of the 4-stroke, air-cooled engine.
Fuel System:
Carburetor inspection, cleaning, adjustment, fuel pump, fuel tank, and fuel lines.
Ignition System:
CDI unit, spark plug, ignition coil, and troubleshooting.
Electrical System:
Battery, charging system (alternator/stator), lighting (headlight, taillight, turn signals), starting system (starter motor, solenoid), and electrical components.
Transmission:
Automatic transmission (CVT - Continuously Variable Transmission) components, drive belt, clutch, and variator inspection and replacement.
Brakes:
Front and rear brake systems (drum or disc, depending on specific market configuration), brake lever, caliper, master cylinder, brake fluid, and bleeding procedures.
Suspension:
Front fork, rear shock absorber, and associated bushings and seals.
Steering:
Handlebar, steering stem, head bearings, and adjustment/replacement procedures.
Cooling System:
Air-cooling system components and airflow management.
Exhaust System:
Muffler, exhaust pipe inspection and maintenance.
Frame And Bodywork:
Chassis components, body panels, fairings, seat, storage compartment, and disassembly/reassembly.
Procedures Included
General Maintenance:
Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, brake adjustments, tire pressure checks.
Troubleshooting:
Diagnostic procedures for common starting, running, and electrical issues.
Disassembly Reassembly:
Step-by-step instructions for removing and installing all major components and sub-assemblies.
Overhaul:
Complete engine rebuild, carburetor overhaul, and transmission component servicing.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic routine maintenance to complete engine and transmission overhauls. Includes detailed specifications, tolerances, and repair procedures for professional use.
Diagnostic Procedures
Fault Finding:
Includes troubleshooting charts and procedures to diagnose issues related to engine performance, electrical faults, and starting problems.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Quality & Fully Printable
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Features
Illustrations:
Hundreds of illustrations and diagrams.
Searchability:
Likely searchable text within the PDF document for quick access to information.
Accuracy
Accuracy Statement:
This is a genuine factory service manual, ensuring the highest level of accuracy and detail for all repair and maintenance procedures.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, Air-cooled
Displacement:
Approximately 49cc (specific bore and stroke will be detailed in the manual)
Performance
Horsepower:
Typically around 3-4 HP (exact figures are model-specific and often not officially published for scooters).
Torque:
Low to moderate torque, optimized for city riding and acceleration.
Fuel System
Carburetor Type:
Mikuni VM or similar constant velocity carburetor (specific model number in manual).
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
Yamalube or equivalent 4-stroke scooter oil (API service SG or higher, JASO MA). Manual will specify viscosity (e.g., 10W-40 or 20W-40).
Engine Codes
Engine Code:
SA25E (typical for this generation)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with centrifugal clutch.
Optional
Optional Transmissions:
None
Features
Drive Belt:
V-belt drive system for the CVT. Manual will detail inspection for wear and replacement procedures.
Gear Reduction:
Primary reduction and secondary reduction gear sets within the transmission housing.
Fluid Specifications
Gear Oil:
Yamaha Gear Oil or equivalent (e.g., SAE 80 or 85W-90 GL-4). Capacity will be specified in manual.
📐 Dimensions
Exterior
Length:
Approx. 1700-1750 mm (varies slightly by year/market)
Width:
Approx. 640-670 mm
Height:
Approx. 1030-1050 mm
Weights
Dry Weight:
Approx. 70-75 kg
Fuel Tank Capacity:
Approx. 4.5 - 5.0 Liters
Wheels And Tires
Front Tire Size:
Typically 80/90-10
Rear Tire Size:
Typically 80/90-10 or 90/90-10
Wheel Type:
Cast aluminum wheels
🛡️ Safety Features
Ratings
Safety Ratings:
As a 50cc scooter, typically not subjected to formal crash test ratings like automobiles. Focus is on rider safety through design and braking.
Active Features
Braking System:
Front and rear drum brakes, or front disc brake with rear drum brake depending on market configuration. Manual provides detailed specs and maintenance.
Lighting:
Headlight, taillight, brake light, turn signals, and instrument cluster illumination.
Passive Features
Frame Construction:
Underbone steel frame providing a low center of gravity for stability.
Handlebar Design:
Ergonomically designed handlebar for comfortable and controlled steering.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge, odometer, and indicator lights for turn signals, high beam, and engine check.
Driver Assistance
ABS:
Not typically equipped on 50cc scooters of this era.
Connectivity
Connectivity Features:
None (basic mechanical and electrical systems).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000-2,000 km or 6-12 months (refer to manual for exact interval based on usage).
Air Filter Cleaning:
Inspect every 1,000 km, clean or replace as needed. Replacement interval typically 6,000-12,000 km.
Spark Plug Inspection:
Inspect every 1,000-2,000 km, gap check and clean/replace as needed. Replacement interval typically 6,000-10,000 km.
Cvt Belt Inspection:
Inspect every 5,000 km, replace as needed or at recommended mileage (e.g., 10,000-15,000 km).
Fluid Specifications
Engine Oil Capacity:
Approximately 0.7-0.8 Liters (check manual for exact specification).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (verify in manual).
Known Issues
Carburetor Clogging:
Common in older scooters due to infrequent use or fuel degradation, leading to starting or running issues.
Cvt Belt Wear:
Normal wear over time can lead to slipping, reduced acceleration, or increased noise.
Electrical Connections:
Corrosion or looseness in electrical connectors can cause intermittent issues with lights or starting.
Recommended Tools
Special Tools:
The manual will list specialized tools required for certain procedures, such as clutch removal tools or variator holding tools.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha Motor Corporation is a world-renowned Japanese manufacturer known for its high-quality motorcycles, marine products, and other motorized vehicles. Established in 1955.
Model Evolution
Vj Series:
The Vino nameplate has a longer history, with earlier models like the VJ series (e.g., VJ50). The 2001-2007 models represent a specific generation of the Vino 50 with a distinct styling and updated features.
Production
Production Period:
The Vino 50 has been produced in various iterations since the late 1980s/early 1990s. The 2001-2007 range covers a significant production block for this specific design.
Manufacturing Location:
Primarily manufactured in Japan and potentially other Asian countries for global distribution.
🏆 Awards & Recognition
Recognitions
Historical Awards:
While the Vino 50 itself may not have specific 'awards' in the automotive sense, Yamaha's scooter line has consistently been recognized for reliability, style, and innovation in the urban mobility market.
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