Engine Mechanical:
Engine disassembly, assembly, overhaul, timing belt/chain, cylinder head, pistons, crankshaft, lubrication system
Fuel System:
Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel pressure regulator, fuel filter replacement
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan operation, leak testing, coolant flush and fill
Ignition System:
Ignition coils, spark plugs, ignition timing, crankshaft/camshaft position sensors
Exhaust System:
Exhaust manifold, catalytic converter, muffler, oxygen sensors
Transmission Manual:
Clutch system, gearbox removal and installation, internal component repair, shift linkage adjustment
Transmission Automatic:
Automatic transmission operation, fluid changes, torque converter, valve body diagnosis and repair, transmission control module (TCM) diagnostics
Drivetrain AWD:
Quattro system components, center differential, rear differential, driveshafts, CV joints
Brake System:
Brake fluid flush and bleed, brake pad and rotor replacement, caliper overhaul, ABS system diagnosis and components
Suspension Front:
MacPherson strut assembly, control arms, ball joints, sway bar, wheel bearing replacement
Suspension Rear:
Multi-link rear suspension, shock absorbers, trailing arms, coil springs
Steering System:
Power steering pump, steering rack, tie rod ends, steering column adjustment
Electrical System:
Battery, alternator, starter motor, lighting circuits, fuses, relays
Wiring Diagrams:
Comprehensive electrical wiring schematics for all systems
Engine Control System:
ECU (Engine Control Unit) diagnostics, sensor data interpretation, throttle body control, emissions control systems
Emission System:
EVAP system, PCV system, EGR system (if applicable), emissions-related component testing
Climate Control:
HVAC system operation, blower motor, evaporator, condenser, refrigerant system service (with appropriate certifications)
Chassis Body:
Body panel removal and installation, interior trim, doors, hood, tailgate, glass replacement
Restraint System:
Airbag system components, seat belt operation, SRS module diagnostics
Preventive Maintenance:
Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, brake fluid replacement, coolant flush
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides, DTC (Diagnostic Trouble Code) interpretation
Repair Procedures:
Step-by-step instructions for component replacement, adjustment, and overhaul
Rebuilding Overhaul:
Detailed instructions for engine and transmission rebuilding
Diagnostics:
Tools and techniques for diagnosing mechanical and electrical issues
Lubrication:
Periodic lubrication points and recommended lubricants
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics)
Engine Options 2001:
1.8L Turbocharged I4 (AEB, APU, ARK, AWM), 2.8L V6 (AFC, ACK, ALG, AMX, APR, AQD, AHA)
1.8T Power:
Approx. 150 hp @ 5700 rpm (depending on specific engine code/market)
1.8T Torque:
Approx. 155 lb-ft @ 1950 rpm (depending on specific engine code/market)
2.8 V6 Power:
Approx. 190 hp @ 6000 rpm (depending on specific engine code/market)
2.8 V6 Torque:
Approx. 207 lb-ft @ 3200 rpm (depending on specific engine code/market)
Injection Type:
Multi-point Fuel Injection (MPI) / Sequential Electronic Fuel Injection (SEFI)
Fuel Requirement:
Premium Unleaded Gasoline (91 octane or higher recommended)
ECU Type:
Bosch Motronic (e.g., Motronic ME7.x for 1.8T, Motronic M5.2.x for V6)
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 1 year, whichever comes first (check owner's manual for exact specification based on driving conditions)
Timing Belt Replacement:
For 2.8L V6 engines: recommended replacement every 75,000 miles (120,000 km) or 5 years. The 1.8T engine uses a timing chain for most components, but some related items may require service.
Spark Plug Replacement:
Approx. 60,000 miles (96,000 km) for platinum or iridium plugs
Engine Oil Spec:
SAE 5W-40 Synthetic or 5W-30 Synthetic (depending on climate and specific engine; check manual and VW 502.00/505.00 approvals)
Coolant Spec:
G 12 (Pink) or G 12+ (Violet) antifreeze/coolant mixed with distilled water (50/50 ratio)
Common Issues 1 8T:
PCV system failures (leading to oil leaks/smoke), ignition coil failures, coolant flange leaks, turbocharger issues (wastegate rattle, oil consumption), oil sludge buildup if maintenance is neglected.
Common Issues 2 8 V6:
Timing belt issues (if not replaced on schedule), oil leaks from valve cover gaskets and oil pan, coolant leaks, ABS sensor failures, CV axle issues.
Common Issues General:
Window regulator failures, climate control flap issues, check engine lights (often related to vacuum leaks or sensor faults), Quattro system maintenance (fluid changes).