BMW 325xi 2001 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 325xi Year: 2001 Codes Chassis Code: E46 Engine Code: M54B25 👋 Introduction Market Position Segment: Compact Executive Sedan/Wagon (E46 generation) Usp: Sporty driving...

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Description

🏷️ Basic Information

Identification

Make:

Model:

325xi

Year:

Codes

Chassis Code:

Engine Code:

M54B25

👋 Introduction

Market Position

Segment:

Compact Executive Sedan/Wagon (E46 generation)

Sporty driving dynamics, premium interior, all-wheel drive capability, sophisticated engineering.

Competitive Analysis

Competitors:

Audi A4 Quattro, Mercedes-Benz C-Class 4MATIC, Lexus IS300

Key Features

Vehicle Features:

xDrive all-wheel drive, powerful inline-six engine, balanced chassis, refined interior, available wagon body style (Touring).

📋 Manual Details

Coverage Areas

Primary Coverage:

Full Service Repair

Secondary Coverage:

Maintenance, Troubleshooting, Rebuilding, Refurbishing, Restoration

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, based on common offerings)

📖 Manual Coverage

Systems Covered

Engine:

Engine mechanical, engine control systems (DME), ignition, fuel injection, cooling, lubrication, emissions control

Transmission:

Automatic transmission (GM A5S360R/A5S390R), manual transmission (Getrag 420G), clutch system, transfer case (for xi models)

Drivetrain:

All-wheel drive (xDrive) system, front and rear differentials, drive shafts, axles

Suspension:

Front and rear suspension components, steering system, wheel alignment

Brakes:

Hydraulic system, ABS, DSC, brake pad and rotor replacement, brake bleeding

Electrical:

Wiring diagrams, starter, alternator, battery, lighting, body electronics, instrument cluster, modules (GM, LCM, CAS, DME)

Body:

Body panels, doors, glass, trim, interior components, HVAC system, body sealing

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement

Diagnostics:

Troubleshooting guides, fault code interpretation, diagnostic procedures for all major systems

Repair:

Component removal and installation, engine rebuild procedures, transmission overhaul, suspension and steering repairs, brake system repairs, electrical component replacement

Calibration Programming:

Key programming, DME adaptation, module coding (may require specialized tools)

Technical Depth

Depth:

Comprehensive, covering from basic routine maintenance to complete engine and transmission rebuilds, including detailed diagnostic flowcharts and wiring diagrams.

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable

Printability:

Printable

Print Quality

Quality:

High-resolution images and diagrams

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated Inline 6-Cylinder

Engine Displacement:

2.5 Liters (2494 cc)

Engine Code:

M54B25

Performance

Horsepower:

184 hp @ 6000 rpm

Torque:

175 lb-ft @ 3500 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (Bosch Motronic ME7.2)

Fuel Type:

Premium Unleaded Gasoline (91 AKI or higher recommended)

Engine Management

Ignition System:

Distributorless Electronic Ignition (DIS) with individual coil-on-plug

Emission Control:

Secondary Air Injection System (SAI), Catalytic Converter, Oxygen Sensors

🔧 Transmission

Standard

Transmission Type:

5-speed Steptronic Automatic (GM A5S360R/A5S390R) or 5-speed Manual (Getrag 420G)

Optional

Optional Transmission:

N/A for 325xi; AWD standard

Features

Automatic Features:

Steptronic manual shifting mode

Drivetrain

Drivetrain Type:

xDrive All-Wheel Drive

AWD System Details:

Permanent all-wheel drive with an electronically controlled multi-plate clutch and planetary gear center differential.

📐 Dimensions

Exterior

Wheelbase:

107.4 inches (2728 mm)

Length:

177.4 inches (4506 mm) Sedan / 178.4 inches (4531 mm) Touring

Width:

68.5 inches (1740 mm)

Height:

55.7 inches (1415 mm) Sedan / 55.8 inches (1417 mm) Touring

Wheel Bolt Pattern:

5x120mm

Wheel Size:

16 or 17 inches standard

Tire Size:

205/55R16 or 225/45R17 typical

Weights

Curb Weight:

Approx. 3500-3650 lbs (1588-1656 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (for comparable models/years, specific E46 325xi rating may vary by publication)

IIHS Side Impact:

Good (for comparable models/years)

Active Features

Stability Control:

Dynamic Stability Control (DSC)

Traction Control:

Automatic Stability Control and Traction (ASC+T)

Anti Lock Brakes:

Anti-lock Braking System (ABS)

Passive Features

Airbags:

Frontal airbags, front side-impact airbags, optional rear side-impact airbags

Seatbelts:

3-point inertia-reel seat belts with pretensioners and force limiters

Head Restraints:

Active head restraints (front)

💡 Technology Features

Infotainment

Head Unit:

BMW Business CD or Professional CD with optional navigation (MK III/IV).

Speaker System:

Standard 6-speaker or optional Harman Kardon premium sound system.

Driver Assistance

Cruise Control:

Standard cruise control.

Parking Assistance:

Optional rear parking sensors (Park Distance Control - PDC).

Connectivity

Connectivity Options:

Optional Bluetooth hands-free system. No standard USB or Aux inputs.

🔧 Maintenance

Service Intervals

Oil Change Interval:

BMW Condition Based Service (CBS) system typically recommends every 10,000-15,000 miles or annually, subject to driving conditions.

Air Filter Replacement:

Inspect every 30,000 miles, replace as needed or every 60,000 miles.

Cabin Filter Replacement:

Replace every 15,000-30,000 miles or annually.

Spark Plug Replacement:

Typically every 60,000-100,000 miles (depending on plug type, original typically 100k miles).

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic (BMW LL-01 approved recommended)

Engine Oil Capacity:

6.5 US quarts (6.1 liters) with filter change

Coolant Type:

BMW Blue Antifreeze/Coolant (G48 type) or equivalent

Brake Fluid Type:

DOT 4 High Performance Brake Fluid

Automatic Transmission Fluid:

BMW ATF fluid for GM transmissions (e.g., LT-3 or equivalent)

Manual Transmission Fluid:

GL-4 SAE 75W-90 Gear Oil (e.g., BMW MTF LT-2)

Differential Fluid:

GL-5 SAE 75W-90 Gear Oil (Front & Rear)

Known Issues

Common Problems E46:

Cooling system (plastic components), VANOS system, CCV (Crankcase Ventilation) system, oil leaks (valve cover gasket, oil pan gasket), ABS/DSC sensor failures, subframe cracking (rare but serious).

Xi Specific Issues:

Transfer case actuator issues, front axle boot wear.

📚 Vehicle History

Brand Heritage

Bmw Legacy:

Renowned for sporty driving dynamics, engineering excellence, and premium quality since its inception.

Model Evolution

E46 Generation:

The E46 generation (1998-2006) is widely considered a high point for the 3 Series, balancing sportiness, luxury, and modern technology.

Xi Introduction:

The 'xi' designation signifies BMW's xDrive all-wheel-drive system, introduced to enhance traction and stability, particularly in adverse conditions.

Production

Production Location:

Germany (primarily Dingolfing, Regensburg)

🏆 Awards & Recognition

Recognitions

Car And Driver 10 Best:

The E46 3 Series, including the 325xi, was a frequent recipient of Car and Driver's '10Best' awards during its production run.

Ratings

Consumer Reports Reliability:

Generally rated as average to above average reliability for the period, with specific model year variations.