BMW 528i 2001 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 528i Year: 2001 Generation Chassis Code: E39 Codes Engine Code: M52TU B28 👋 Introduction Market Position Segment: Luxury mid-size sedan. Competitors: Mercedes-Benz E-Class,...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Generation

Chassis Code:

Codes

Engine Code:

M52TU B28

👋 Introduction

Market Position

Segment:

Luxury mid-size sedan.

Competitors:

Mercedes-Benz E-Class, Audi A6, Lexus GS.

Competitive Analysis

Strengths:

Renowned BMW driving dynamics, sophisticated inline-6 engine, premium interior appointments.

Key Features

Engine Variant:

M52TU B28 inline-6 engine, known for its smooth power delivery and reliability.

Chassis:

E39 platform, celebrated for its excellent chassis balance and ride comfort.

Technology:

Features like iDrive (optional on later E39s, but basic infotainment present), ABS, DSC, and advanced SRS systems.

📋 Manual Details

Coverage Areas

Coverage:

Comprehensive service and repair for BMW 528i (E39) 2001 model year.

Page Count

Pages:

Extensive, likely over 1000 pages for a full workshop manual.

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital (likely PDF), potentially printable.

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, overhaul for M52TU B28 inline-6 engine.

Transmission:

Repair and service for both Automatic (GM 5L40-E) and Manual transmissions.

Suspension:

Front and rear suspension system diagnostics, repair, alignment procedures.

Brakes:

Brake system overhaul, ABS diagnostics, brake fluid service.

Electrical:

Complete wiring diagrams, troubleshooting of all electrical components and systems.

Climate Control:

HVAC system service, refrigerant handling, component replacement.

Bodywork:

Body panel removal/installation, collision repair information, interior trim.

Fuel System:

Fuel injection system diagnostics, fuel pump and injector service.

Cooling System:

Radiator, thermostat, water pump service, coolant flush procedures.

Steering:

Power steering system diagnosis and repair.

Exhaust:

Exhaust system components, catalytic converter information.

Lighting:

Headlights, taillights, interior lighting troubleshooting.

Interior:

Seat removal, dashboard disassembly, trim panel replacement.

Safety Systems:

Airbag system diagnostics and service, seatbelt mechanisms.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks.

Troubleshooting:

Diagnostic procedures for common and complex issues across all systems.

Repair:

Step-by-step repair instructions for component replacement and system overhauls.

Diagnostics:

Detailed diagnostic flowcharts and procedures using BMW's diagnostic tools (e.g., DIS).

Rebuilds:

Engine and transmission rebuild procedures with specifications and tolerances.

Installation:

Instructions for installing new or replacement parts.

Wiring Diagrams:

Comprehensive and color-coded electrical wiring schematics.

Technical Depth

Depth:

From basic maintenance to advanced engine and transmission overhaul, including complex electronic system diagnostics.

📊 Manual Specifications

File Format

File Type:

PDF (searchable text is highly desirable).

Print Quality

Quality:

High-resolution images, diagrams, and text for clear readability.

Binding Type

Binding:

N/A (Digital format).

Paper Type

Paper:

N/A (Digital format).

⚙️ Engine Specifications

Primary Engine

Engine Type:

M52TU B28 (Technically Updated) Inline-6, DOHC, 24 Valves

Displacement:

2.8 Liters (2793 cc)

Bore X Stroke:

84.0 mm x 90.0 mm

Compression Ratio:

10.2:1

Performance

Horsepower:

190 hp @ 5300 rpm

Torque:

206 lb-ft @ 3400 rpm

Fuel System

Fuel Delivery:

Sequential Multi-Point Fuel Injection (SFI)

Fuel Type:

Premium Unleaded Gasoline (91 Octane or higher recommended)

Cooling System

Coolant Type:

BMW Blue Antifreeze/Coolant (G48 equivalent)

Lubrication

Oil Type:

SAE 5W-30 Synthetic (BMW LL-01 approved or equivalent)

🔧 Transmission

Standard

Type:

5-Speed Manual (Getrag 420G)

Optional

Type:

5-Speed Automatic (GM 5L40-E)

Features

Automatic Mode:

Steptronic manual shifting mode available on automatic transmission.

Fluid Specifications

Automatic Transmission Fluid:

Dexron III-H or Dexron VI (e.g., Pentosin ATF1)

Manual Transmission Fluid:

SAE 75W-90 Synthetic Gear Oil (BMW MTF LT-2 equivalent)

📐 Dimensions

Exterior

Length:

4869 mm (191.7 in)

Width:

1802 mm (70.9 in)

Height:

1438 mm (56.6 in)

Wheelbase:

2830 mm (111.4 in)

Weights

Curb Weight:

Approx. 1600-1650 kg (3527-3638 lbs) depending on transmission and options.

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4-Star Driver, 5-Star Passenger (for 2001 model year - based on available data for similar E39 models)

IIHS Side Impact:

Good (for 2001 model year - based on available data for similar E39 models)

Active Features

Traction Control:

Automatic Stability Control (ASC+T) standard on most models.

Brake System:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD).

Passive Features

Airbags:

Frontal airbags (driver and passenger), front side-impact airbags, available head protection system (HPS).

Seatbelts:

3-point inertia-reel seatbelts with pretensioners and force limiters.

💡 Technology Features

Infotainment

Audio System:

Factory BMW Professional CD Player/Radio, optional Harman Kardon sound system.

Navigation:

Optional MKIII/MKIV navigation system with DVD-ROM maps.

Driver Assistance

Cruise Control:

Standard cruise control system.

Connectivity

Bluetooth:

Optional factory Bluetooth integration available on later models or via aftermarket solutions.

Climate Control

System Type:

Automatic dual-zone climate control.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 7,500 to 10,000 miles or as indicated by the Condition Based Service (CBS) system (if equipped).

Engine Air Filter:

Inspect every 15,000 miles, replace as needed (often around 30,000 miles).

Cabin Air Filter:

Replace annually or every 15,000 miles.

Spark Plugs:

Replace at approximately 100,000 miles for original platinum/iridium plugs.

Coolant Flush:

Every 2-4 years or 30,000-60,000 miles.

Fluid Specifications

Brake Fluid:

DOT 4 Low Viscosity (LV) or DOT 4+

Power Steering Fluid:

BMW PSF (Power Steering Fluid) or Pentosin CHF 11S

Known Issues

Cooling System:

Plastic coolant expansion tanks are prone to cracking; water pump failure.

Oil Leaks:

Valve cover gasket, oil pan gasket, and front/rear main seal leaks are common.

Suspension:

Wear in front control arm bushings, thrust arms, and rear subframe bushings.

Electrical:

ABS/ASC wheel speed sensor failures, VANOS solenoid issues, pixelated instrument cluster displays.

Ignition:

Coil-on-plug system can experience failures; VANOS system can cause rough idle and power loss.

📚 Vehicle History

Brand Heritage

Bmw Legacy:

BMW's reputation for engineering excellence, sporty driving, and build quality.

Model Evolution

E39 Introduction:

The E39 generation (1995-2003) was a significant step forward in design and technology for the 5 Series.

E39 Facelift:

The 2001 model year represents a post-facelift E39, featuring updated headlights (angel eyes), taillights, bumpers, and interior refinements.

Production

Manufacturing Location:

Dingolfing, Germany; Rosslyn, South Africa; also assembled in other CKD facilities.

🏆 Awards & Recognition

Recognitions

Car And Driver 10 Best:

The E39 5 Series was a consistent recipient of Car and Driver's 10 Best awards during its production run, highlighting its excellence.

Ratings

Consumer Reports:

Generally rated well for reliability and owner satisfaction, though specific model years and common issues are noted.