🏷️ Basic Information

Make:

BMW

Model:

540i

Year:

2001

Chassis Code:

E39

👋 Introduction

Positioning:

Premium sport sedan

Competitors:

Mercedes-Benz E-Class, Audi A6, Lexus GS

Brand Promise:

The Ultimate Driving Machine

Value Proposition:

Comprehensive DIY repair and maintenance resource to save significant costs

📋 Manual Details

Coverage:

All Models/Engines/Trim/Transmissions Types

Page Count:

Hundreds of Pages (estimated based on description)

Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Systems:

General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle

Procedures:

Diagnostic, Repair, Maintenance, Disassembly, Assembly, Cleaning, Reinstalling, Troubleshooting steps, Detailed substeps, Notes, Cautions, Warnings

Depth:

Professional Technician Level, Complete Informational Book, Detailed diagrams and information

📊 Manual Specifications

File Format:

PDF

Print Quality:

Full Printable

Binding Type:

Digital Download (No physical binding)

Paper Type:

N/A (Digital)

Zoom:

YES

Delivery:

Instant Download

Requirements:

Adobe PDF Reader & WinZip

Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Engine Code:

M62B44TU (Technical Update)

Engine Type:

4.4L V8

Horsepower:

290 hp @ 5400 rpm

Torque:

324 lb-ft @ 3600 rpm

Fuel Delivery:

Sequential Multi-Point Fuel Injection (SFI)

Valve Train:

DOHC, 4 valves per cylinder

Cooling System Type:

Pressurized liquid cooling

🔧 Transmission

Transmission Type:

5-speed automatic (Steptronic)

Transmission Type Optional:

6-speed manual (Rare, limited availability for 540i M-Sport)

Transmission Features:

Steptronic manual shifting mode for automatic transmission

📐 Dimensions

Length:

190.2 in (4831 mm)

Width:

71.0 in (1803 mm)

Height:

57.0 in (1448 mm)

Wheelbase:

113.7 in (2888 mm)

Curb Weight:

approx. 3,850 - 4,000 lbs (1746 - 1814 kg)

🛡️ Safety Features

NHTSA Front Impact:

4/5 Stars

NHTSA Side Impact:

4/5 Stars

Active Safety:

ABS, DSC (Dynamic Stability Control), Traction Control

Passive Safety:

Front airbags, Side-impact airbags, Pre-tensioned seatbelts, Reinforced chassis

💡 Technology Features

Infotainment System:

BMW Business CD or Professional CD/Cassette system, optional navigation system (CCC precursor).

Driver Assistance Features:

Park Distance Control (PDC), Cruise Control

Connectivity Features:

Optional cellular phone integration (early Bluetooth or wired systems)

🔧 Maintenance

Oil Change Interval:

BMW Condition Based Service (CBS) system, typically 10,000-15,000 miles or annually.

Spark Plug Replacement:

Approximately every 60,000 miles

Engine Oil Type:

SAE 5W-30 Synthetic (BMW Longlife-01 approved)

Coolant Type:

BMW Blue Coolant (G48) or equivalent ethylene glycol-based coolant with corrosion inhibitors

Transmission Fluid Type Auto:

Dexron III/VI or ZF Lifeguardfluid 5

Common Issues:

Vanos system leaks, cooling system hoses and water pump failures, ABS/DSC module failures, VANOS solenoid failure, oil pan gasket leaks, PCV system issues.

Preventative Maintenance:

Regular inspection of cooling system, VANOS seals, and vacuum lines.

📚 Vehicle History

Brand Heritage:

BMW, founded in 1916, renowned for performance, luxury, and engineering excellence.

Model Evolution:

The E39 generation (1995-2003) represented a significant advancement in BMW's mid-size luxury sedan segment, known for its superior handling and refined driving dynamics.

Production Period:

1996-2003 (E39 generation)

Manufacturing Plants:

Dingolfing, Germany; Rosslyn, South Africa

🏆 Awards & Recognition

Car And Driver Awards:

Car and Driver 10 Best (multiple years during E39 generation)

Type Of Recognition:

Automotive Journalism and Consumer Recognition