Engine Mechanical:
Full coverage of all engine variants, including disassembly, inspection, repair, and reassembly of internal components, cylinder heads, blocks, crankshafts, pistons, camshafts, valvetrain.
Engine Performance:
Detailed diagnostics and repair for fuel injection, ignition system, emissions control, cooling system, lubrication system, starting and charging systems.
Transmission Manual:
Complete service and repair procedures for the Getrag 5-speed manual transmission, including clutch, gearbox, linkages, and driveline components.
Transmission Automatic:
Full overhaul and repair procedures for the 42RE and 45RFE 4-speed automatic transmissions, including torque converter, valve body, internal components, and electronic controls.
Suspension:
Detailed service information for front independent suspension (torsion bar or coil spring depending on 2WD/4WD) and rear solid axle with leaf springs, including component replacement, alignment procedures, and specifications.
Steering:
Repair and adjustment of power steering system, steering gear, linkages, and wheel alignment specifications.
Brakes:
Comprehensive coverage of front disc and rear drum brake systems (or optional rear disc), including hydraulic system bleeding, component replacement (pads, rotors, calipers, shoes, drums), parking brake adjustments, and ABS diagnostics.
Electrical System:
Extensive wiring diagrams, component locations, diagnostic procedures, and repair instructions for lighting, starting, charging, ignition, fuel, instrument cluster, HVAC controls, power accessories, and trailer wiring.
Body Interior:
Procedures for interior trim removal and installation, seat adjustment and repair, dashboard components, door panels, headliner, and basic body panel adjustments.
Body Exterior:
Instructions for body panel removal and installation (fenders, doors, hood, tailgate), bumper repair, glass replacement, and door/window regulator service.
HVAC:
Diagnosis and repair of heating, ventilation, and air conditioning (HVAC) systems, including refrigerant handling, component replacement, and airflow control.
Routine Maintenance:
Detailed steps for oil changes, filter replacements (oil, air, fuel), spark plug replacement, tire rotations, brake inspections, and fluid level checks.
Diagnostic Troubleshooting:
Systematic diagnostic charts and troubleshooting trees for common drivability issues, electrical faults, and mechanical problems.
Component Replacement:
Step-by-step instructions for replacing major components like engines, transmissions, alternators, starters, water pumps, radiators, fuel pumps, brake calipers, and suspension parts.
Rebuilding Procedures:
Comprehensive instructions for rebuilding engines, transmissions, and other complex assemblies, including critical torque specifications and tolerances.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment to ensure proper tire wear and handling.
Frame And Body Alignment:
Procedures for checking and correcting frame and body alignment issues if necessary.
Diagnostic Capabilities:
Advanced diagnostic procedures, including symptom-based troubleshooting and interpretation of diagnostic trouble codes (DTCs) for powertrain control modules (PCM) and other electronic modules.
Repair Precision:
Detailed torque specifications, clearances, and assembly instructions critical for ensuring proper function and longevity of repaired components.
Wiring Diagrams:
High-quality, detailed wiring diagrams covering all electrical systems, including component identification, wire colors, and connector pinouts.
Diagnostic Tools Usage:
Guidance on using common diagnostic tools and equipment, including multimeters, pressure gauges, and scan tools (if applicable for the era).
Oil Change:
Every 3,000-7,500 miles or 6-12 months (depending on oil type and driving conditions; refer to manual for specific recommendations).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Every 30,000-100,000 miles (depending on spark plug type; platinum/iridium plugs offer longer life).
Coolant Flush:
Every 30,000-50,000 miles or 2-5 years (using Mopar OAT coolant).
Engine Oil Capacity:
2.5L: 5.0 qts; 3.9L V6: 5.0 qts; 4.7L V8: 6.0 qts (all with filter change).
Engine Oil Viscosity:
5W-30 for most conditions, 10W-30 or 10W-40 for higher temperatures (verify in manual).
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, HOAT compliant or equivalent.
Radiator Leaks:
Plastic end tanks can degrade over time, leading to leaks.
Transmission Hard Shifting:
Can occur in automatic transmissions due to valve body issues or solenoid problems. Refer to specific diagnostic procedures.
Ignition Coil Failure:
Coil packs can fail, leading to misfires, especially on V6/V8 engines.
Symptoms Of Worn Ball Joints:
Clunking noises, steering wander, uneven tire wear. Manual provides inspection and replacement procedures.
Oem Part Numbers:
Manual will contain specific OEM part numbers for most components, invaluable for ordering correct replacements.