Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing.
Engine Management:
Fuel injection, ignition system, sensors, actuators, PCM diagnostics, emissions control.
Transmission Automatic:
Operation, overhaul, diagnostics, fluid service, torque converter.
Transmission Manual:
Clutch, gearbox, operation, overhaul, diagnostics, fluid service.
Drivetrain:
Drive shafts, axles, differential, transfer case (if applicable).
Suspension And Steering:
Front and rear suspension components, struts, shocks, springs, control arms, steering rack, power steering system, alignment.
Braking System:
Front and rear brakes, calipers, rotors, pads, drums, wheel cylinders, master cylinder, ABS system, parking brake.
Electrical Power And Ground:
Battery, starter, alternator, charging system, grounding points.
Lighting And Signals:
Headlights, taillights, turn signals, interior lighting, fuse box, relays.
Instrumentation And Gauges:
Speedometer, tachometer, fuel gauge, warning lights, cluster diagnostics.
Audio And Visual:
Radio, speakers, antenna, navigation (if equipped).
HVAC System:
Air conditioning, heating, ventilation, blower motor, climate control unit.
Safety Restraint Systems:
Airbags, seat belts, pretensioners, SRS module.
Body And Frame:
Body panel removal/installation, door operation, hinges, latches, glass replacement, structural components.
Interior Trim:
Dashboard, door panels, seats, carpets, headliner removal and installation.
Exterior Trim And Accessories:
Bumpers, grille, mirrors, moldings, wipers, washer system.
Multiplex Communication:
CAN bus, network diagnostics.
Preventative Maintenance:
Oil changes, filter replacements, fluid checks, tune-ups, inspections.
Troubleshooting Diagnostics:
Step-by-step diagnostic flowcharts, symptom-based troubleshooting.
Component Removal And Installation:
Detailed instructions for replacing all major and minor components.
Rebuilding And Overhaul:
Comprehensive instructions for rebuilding engines, transmissions, and other major sub-assemblies.
Calibration And Adjustment:
Alignment procedures, brake adjustments, clutch adjustments.
Wiring Diagram Interpretation:
Guidance on reading and using complex electrical schematics.
Depth:
Expert Level - Covers everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics.
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (using synthetic blend or synthetic oil).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Typically 100,000 miles for platinum or iridium plugs (check specific plug type).
Coolant Flush:
Every 30,000 miles or 2 years.
Engine Oil Type:
SAE 5W-30 (API Service SG, SH, SJ, or ILSAC GF-2)
Engine Oil Capacity:
4.5 quarts (with filter)
Coolant Type:
Ford Premium Engine Coolant (Green)
Common Issues:
Transmission solenoid issues in automatic transmissions, occasional coolant leaks from hose connections, potential for power steering pump leaks, minor electrical glitches (e.g., power windows, door locks), intake manifold gasket leaks on some Zetec engines.