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Harley Davidson FLSTFI Fat Boy 2001 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTFI Fat Boy Year: 2001 Chassis Code: FLSTFI 👋 Introduction Market Position Segment: Cruiser Motorcycle Harley-Davidson Positioning: Iconic American cruiser known for its...
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Harley Davidson FLSTFI Fat Boy 2001 Workshop Service Repair ManualHarley Davidson FLSTFI Fat Boy 2001 Workshop Service Repair ManualHarley Davidson FLSTFI Fat Boy 2001 Workshop Service Repair ManualHarley Davidson FLSTFI Fat Boy 2001 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLSTFI Fat Boy
Year:
2001
Chassis Code:
FLSTFI
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Harley-Davidson Positioning:
Iconic American cruiser known for its distinctive styling, comfortable ride, and V-twin engine rumble.
Competitive Analysis
Competitors 2001:
Indian Chief, Kawasaki Vulcan series, Honda Shadow series, Yamaha Road Star series
Key Features
Styling:
Wide front fork, FL-style fender, fat tire aesthetic, chrome accents
Engine:
Torquey Twin Cam 88 V-twin engine
Comfort:
Low seat height, forward-mounted foot controls, wide handlebars for a relaxed riding posture
📋 Manual Details
Coverage Areas
Engine Service:
Complete Engine Overhaul and Reassembly
Transmission Service:
Gearbox Maintenance and Repair
Electrical System:
Wiring Diagrams, Component Testing, and Troubleshooting
Frame And Suspension:
Fork, Shock Absorbers, and Frame Component Service
Braking System:
Hydraulic System Maintenance, Pad Replacement, and Bleeding
Fuel And Exhaust:
Carburetor Servicing, Fuel Tank and Exhaust System Maintenance
Body And Trim:
Fender, Tank, and Handlebar Component Repair and Adjustment
Wheel And Tire:
Wheel Bearing Service and Tire Replacement
Page Count
Total Pages:
917
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 88 (1450cc) V-Twin Engine, Carburetion, Ignition System
Transmission:
5-Speed Cruise Drive Transmission, Clutch Operation
Chassis:
Frame, Swingarm, Front Fork (21-inch wheel), Rear Shock Absorbers
Brakes:
Front and Rear Hydraulic Disc Brakes
Electrical:
Lighting, Instrumentation, Battery, Charging System, Starting System, Ignition, Fuel Injection (EFI component overview, though primarily carbureted model)
Fuel System:
Mikuni HSR42 Carburetor Service and Adjustment
Exhaust System:
Muffler and Header Pipe Maintenance
Wheels Tires:
Wheel Bearing Replacement, Tire Mounting and Balancing
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Chain Adjustments (if applicable), Spark Plug Service
Engine Overhaul:
Piston Ring Replacement, Valve Adjustment, Cylinder Head Service, Camshaft Installation
Transmission Repair:
Gearset Inspection, Bearing Replacement, Shift Drum and Pawl Service
Electrical Troubleshooting:
Fault Diagnosis, Component Testing Procedures, Wiring Harness Repair
Brake Service:
Brake Pad Replacement, Rotor Inspection, Caliper Overhaul, Hydraulic Fluid Bleeding
Suspension Adjustment:
Front Fork Oil Replacement and Seal Replacement, Rear Shock Adjustment
Carburetor Tuning:
Jetting adjustments, Idle Speed Settings, Float Level Adjustment
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed troubleshooting guides and specifications.
📊 Manual Specifications
File Format
Searchable:
Yes
Printable:
Yes
Print Quality
Image Clarity:
High-resolution images and diagrams
Binding Type
Binding:
Digital (PDF format)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88, pushrod V-twin
Displacement:
1450 cc (88 cubic inches)
Bore X Stroke:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Valve Train:
Overhead valves (OHV), 2 valves per cylinder, operated by pushrods
Performance
Horsepower Est:
Approx. 65-70 hp (at crankshaft, estimated)
Torque Est:
Approx. 80-85 lb-ft (at crankshaft, estimated)
Fuel System
Carburetor:
Mikuni HSR42
Fuel Type:
Unleaded gasoline, minimum 87 octane
Lubrication
Oil Type:
Harley-Davidson SYN3 or equivalent SAE 20W50 motorcycle oil meeting Harley-Davidson P/N 62600004
Oil Capacity:
3.7 US qt (3.5 L) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, sequential manual
Primary Drive:
Duplex chain, hydraulic tensioner
Final Drive:
Belt drive, 25mm
Features
Clutch:
Wet, multi-plate, diaphragm spring
Fluid Type
Transmission Fluid:
Harley-Davidson Formula+ Transmission Lubricant or equivalent SAE 80W-90 API GL-5 gear oil
Fluid Capacity
Transmission Fluid Capacity:
24 US fl oz (0.71 L)
📐 Dimensions
Exterior
Length:
94.0 in (2388 mm)
Width:
37.0 in (940 mm)
Height:
50.0 in (1270 mm)
Wheelbase:
63.7 in (1618 mm)
Ground Clearance:
5.2 in (132 mm)
Weights
Dry Weight:
662 lbs (300 kg)
Gross Vehicle Weight Rating:
1030 lbs (467 kg)
Wheels Tires
Front Tire:
MT90-16 (130/90-16)
Rear Tire:
130/90B16
Front Wheel:
16 x 3.00 chrome steel laced
Rear Wheel:
16 x 3.00 chrome steel laced
Wheelbase:
63.7 inches (1618 mm)
🛡️ Safety Features
Ratings
Safety Certification:
Meets DOT and EPA requirements for its class
Active Features
Braking:
Dual-action front hydraulic disc brake, Rear hydraulic disc brake
Passive Features
Lighting:
Halogen headlight, tail light, brake light, turn signals
💡 Technology Features
Infotainment
Audio System:
Optional accessory radio systems available; not standard equipment on this model.
Instrumentation:
Analog speedometer, tachometer, fuel gauge, oil pressure gauge, indicator lights (turn signal, oil pressure, neutral, high beam)
Driver Assistance
ABS:
Not available on this model year.
Connectivity
Bluetooth:
Not available on this model year.
🔧 Maintenance
Service Intervals
First Service:
1000 miles (1600 km) or 12 months
Subsequent Service:
Every 5000 miles (8000 km) or 12 months thereafter
Fluid Specifications
Engine Oil Grade:
SAE 20W50
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Primary Chain Case Oil:
Harley-Davidson Formula+ Transmission Lubricant or equivalent SAE 80W-90 API GL-5 gear oil
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, wheel bearings, spark plugs, drive belt
Twin Cam 88 Considerations:
Early Twin Cam 88 engines may benefit from updated oil pump and cam chain tensioner upgrades (check service bulletins for specifics).
Carburetor Tuning Sensitivity:
Mikuni HSR42 can be sensitive to altitude and temperature changes, requiring occasional adjustments for optimal performance.
Technical Specifications
Spark Plug Gap:
0.035-0.043 inches (0.89-1.09 mm)
Idle Speed:
950-1050 RPM (engine warm)
📚 Vehicle History
Brand Heritage
Harley-Davidson Legacy:
Founded in 1903, Harley-Davidson is synonymous with American motorcycle culture, known for its V-twin engines and rebellious spirit.
Model Evolution
Fat Boy Introduction:
The Fat Boy was introduced in 1990 as the FLSTF, becoming an instant icon due to its distinctive styling inspired by custom bikes of the 1940s and 1950s.
Flstfi Updates:
The 'I' designation in FLSTFI signifies Electronic Fuel Injection, though this specific model for 2001 utilizes a carburetor. The Twin Cam 88 engine replaced the Evolution engine in 1999.
Production
Manufacturing Location:
United States
🏆 Awards & Recognition
Recognitions
Cultural Impact:
The Fat Boy is a cultural icon, widely recognized from its appearance in films such as 'Terminator 2: Judgment Day', solidifying its legendary status.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for its specific segment, valued for its style and engine character.
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