Positioning:
Crucial DIY and professional tool for owners and technicians of 2001 Harley-Davidson Softail motorcycles, enabling independent maintenance and repair.
Value Proposition:
Provides the essential technical knowledge to maintain and repair a complex V-twin motorcycle, saving significant costs associated with dealership service.
Features:
Detailed illustrations, step-by-step procedures, wiring diagrams, troubleshooting charts, specifications, and torque values.
Primary Coverage:
Service and Repair Workshop Manual
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Estimated Pages:
Approximately 500-800 pages (typical for this era of comprehensive manuals)
Type:
Service Manual / Workshop Manual
Powertrain:
Engine, Transmission, Clutch, Drivetrain (Belt/Chain)
Chassis:
Frame, Suspension (Front Fork, Rear Shocks), Wheels, Tires, Brakes (Hydraulic Systems, Components)
Electrical:
Ignition System, Lighting System, Charging System, Starting System, Instrumentation, Wiring Diagrams
Fuel System:
Fuel Tank, Fuel Lines, Carburetor (Keihin CV/CVO specific) / Fuel Injection (EFI models), Fuel Pump
Exhaust System:
Exhaust Pipes, Mufflers, Catalytic Converters (if applicable)
Bodywork And Fittings:
Fenders, Fuel Tank, Seat, Handlebars, Controls, Fairings (if equipped)
Routine Maintenance:
Oil Changes, Filter Replacements, Lubrication, Tire Pressure Checks, Chain Adjustment/Belt Tensioning
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Troubleshooting, Electrical Fault Finding
Repair And Overhaul:
Engine Rebuilds, Transmission Overhauls, Brake Caliper Rebuilds, Fork Seal Replacement, Electrical Component Replacement
Disassembly And Assembly:
Step-by-step instructions for component removal and installation
Depth:
Comprehensive - Covers everything from basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
Engine Family:
Evolution (Evo) Big Twin
Engine Configuration:
45-degree V-twin, air-cooled
Displacement Common:
1449cc (88 cubic inches)
Bore Stroke Common:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Compression Ratio Common:
8.8:1
Valve Train:
Overhead Valve (OHV), pushrod activated
Horsepower Estimated:
Approx. 60-70 HP (at crankshaft, model dependent)
Torque Estimated:
Approx. 75-85 ft-lbs (at crankshaft, model dependent)
Carburetor Standard:
Keihin CV (Constant Velocity) 40mm
Fuel Injection Optional:
EFI (Electronic Fuel Injection) variants may exist for specific models/regions
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Oil Type:
Harley-Davidson recommends their own 20W-50 V-Twin Motorcycle Oil or equivalent API SG, JASO MA certified.
Safety Ratings:
N/A (Motorcycles are not rated by organizations like NHTSA or IIHS in the same manner as cars)
Braking System:
Hydraulic disc brakes front and rear. Dual piston calipers common.
Lighting:
Halogen headlight, LED/incandescent tail/brake lights, turn signals
Frame Construction:
Steel, double-cradle frame
Infotainment System:
Basic - Typically a simple analog speedometer, tachometer (optional on some models), indicator lights, and odometer. No integrated infotainment systems.
Assistance Features:
None. Focus is on rider control and mechanical feedback.
Connectivity Features:
None. Primarily mechanical and electrical systems.
Initial Service:
First service typically recommended around 1,000 miles (1,600 km) for oil change, primary chain adjustment, and general inspection.
Regular Oil Change:
Engine oil and filter change every 5,000 miles (8,000 km) or annually, whichever comes first.
Primary Chain Adjustment:
Check and adjust primary chain tension every 2,500 miles (4,000 km).
Transmission Maintenance:
Transmission oil change every 10,000 miles (16,000 km) or every two years.
Engine Oil Capacity:
Approximately 4 US quarts (3.8 Liters) with filter change.
Transmission Oil Capacity:
Approximately 24 US fluid ounces (0.7 Liters).
Primary Chaincase Oil Capacity:
Approximately 30 US fluid ounces (0.9 Liters).
Brake Fluid:
DOT 4 Synthetic Brake Fluid for both front and rear systems.
Common Wear Items:
Clutch plates, wheel bearings, fork seals, voltage regulator, cam chain tensioners (pre-2007 models)
Electrical Gremlins:
Wiring harness chafing, connector issues can sometimes lead to intermittent electrical problems.
Carburetor Tuning:
Keihin CV carburetor may require periodic adjustments or jetting changes depending on modifications or altitude.
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history of producing large displacement V-twin motorcycles.
Softail Lineage:
The Softail platform, introduced in 1983, is characterized by its concealed rear suspension, providing the rigid look of a vintage hardtail with modern ride comfort. The 2001 models represent a mature iteration of this successful design.
Production Era:
The Evolution engine (Evo) and Softail platform were in full production and refinement during 2001.
