Jeep CHEROKEE XJ 4X4 (RHD) 2001 Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Model Year: 2001 Drivetrain: 4X4 Steering Position: Right-Hand Drive (RHD) Codes Vehicle Generation: XJ (Second Generation) 👋 Introduction Market Position Vehicle...

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标签: 2001 Car Cars CHEROKEE XJ 4X4 (RHD) Jeep Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee XJ

Model Year:

Drivetrain:

Steering Position:

Right-Hand Drive (RHD)

Codes

Vehicle Generation:

XJ (Second Generation)

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV (Sport Utility Vehicle).

Target Audience:

Off-road enthusiasts, adventurers, and those seeking a rugged, capable, and relatively affordable SUV.

Competitive Analysis

Key Competitors:

Toyota RAV4, Honda CR-V, Ford Explorer, Nissan Pathfinder.

Jeep Advantage:

Superior off-road capability, robust solid axle design (especially front), iconic Jeep styling and heritage.

Key Features

Off Road Capability:

Renowned for its off-road prowess due to 4x4 system, ground clearance, and solid axle articulation.

Durability:

Known for its robust construction and longevity, making it a popular choice for long-term ownership and modifications.

Simplicity:

Relatively straightforward mechanical design compared to more modern SUVs, making repairs more accessible.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service and Repair

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

PDF (Portable Document Format)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul procedures, component testing, lubrication, cooling system, fuel delivery, emissions control.

Engine Electrical:

Ignition system, starting and charging system, sensors, actuators, engine control module (ECM) diagnostics.

Transmission:

Automatic (e.g., 42RE, 45RFE) and Manual (e.g., AX-15, NV3550) transmission removal, disassembly, repair, and adjustment.

Drivetrain:

Transfer case operation and repair, front and rear axle assemblies, driveshafts, U-joints, differentials.

Suspension:

Front coil spring solid axle, rear leaf spring solid axle, components, alignment, shocks, bushings.

Steering:

Power steering system, steering column, steering linkage, wheel alignment.

Brakes:

Front disc brakes, rear drum or disc brakes (depending on configuration), ABS system, parking brake.

Electrical System:

Wiring diagrams, fuse panel layout, lighting, power windows, door locks, instruments, accessories.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant handling.

Body And Frame:

Body panel removal and installation, chassis repair, glass replacement, interior trim.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides.

Component Repair And Rebuild:

Detailed instructions for repairing or rebuilding major and minor components across all systems.

Diagnostics:

OBD-II system diagnostics, specific diagnostic trouble codes (DTCs) and their meanings.

Specifications And Tolerances:

Torque specifications, clearances, fluid capacities, resistance values, and other critical measurements.

Technical Depth

Depth:

Comprehensive. Covers everything from basic maintenance to full engine and transmission rebuilds.

Diagnostic Capability:

Advanced diagnostic procedures, including component testing and signal tracing using wiring diagrams.

Wiring Diagrams:

Detailed, system-specific electrical wiring diagrams included.

Tool Requirements:

Often lists special tools or equipment required for specific procedures.

📊 Manual Specifications

File Format

Format Details:

Searchable PDF for easy navigation and keyword searching. Can be printed.

Print Quality

Quality:

High-resolution digital scans of original factory documentation.

Binding Type

Binding:

Not Applicable (Digital PDF)

Paper Type

Paper:

Not Applicable (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

4.0L Inline-6 (OHV)

Engine Code 2:

2.5L Inline-4 (OHV)

Engine Displacement 4.0L:

3956 cc (241.4 cu in)

Engine Displacement 2.5L:

2469 cc (150.7 cu in)

Performance

Horsepower 4.0L:

Approx. 180-190 hp @ 4600-4800 rpm

Torque 4.0L:

Approx. 220-235 lb-ft @ 3000-3200 rpm

Horsepower 2.5L:

Approx. 114-125 hp @ 4700-5000 rpm

Torque 2.5L:

Approx. 140-150 lb-ft @ 2500-3000 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Management

ECM Type:

Jeep Powertrain Control Module (PCM)

🔧 Transmission

Standard

Transmission Type Standard:

4-speed Automatic Transmission (42RE for 4.0L, 45RFE for some later 4.0L models)

Optional

Transmission Type Optional:

5-speed Manual Transmission (AX-15 or NV3550)

Features

Transfer Case:

Command-Trac NV231 or Selec-Trac NV242 part-time 4WD systems

Fluid Specifications

Automatic Transmission Fluid:

Mopar ATF+4 (or equivalent specification)

Manual Transmission Fluid:

GL-3 or GL-4 gear oil (specific viscosity varies by transmission)

📐 Dimensions

Exterior

Wheelbase:

103.4 inches (2626 mm)

Length:

168.1 inches (4269 mm)

Width:

69.4 inches (1763 mm)

Height:

63.9 inches (1623 mm)

Ground Clearance:

Approx. 7-8 inches (depending on tire size and suspension)

Weights

Curb Weight:

Approx. 3400-3700 lbs (1542-1678 kg)

Gross Vehicle Weight Rating:

Approx. 4750-4950 lbs (2155-2245 kg)

Towing Capacity:

Up to 2000-3500 lbs (907-1588 kg) depending on engine and axle ratio

🛡️ Safety Features

Ratings

NHTSA Rollover Rating:

Typically 3-star or 4-star (varies by test year and specific configuration)

Active Features

Available Anti-lock Braking System (ABS) on some models

Passive Features

Airbags:

Driver and front passenger airbags standard.

Seatbelts:

3-point front and rear seatbelts.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette or optional CD player. Basic speaker systems.

Dashboard Instruments:

Analog gauges for speedometer, tachometer, fuel, temperature, oil pressure. Warning lamps.

Driver Assistance

Optional Anti-lock Braking System (ABS) for enhanced braking control.

Connectivity

Connectivity Features:

Limited connectivity features by modern standards. Primarily focused on core vehicle functions.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, depending on driving conditions.

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed.

Spark Plug Replacement 4.0L:

Approx. 100,000 miles (160,000 km) with modern ignition systems (check manual for specific type).

Transmission Fluid Change:

Every 30,000-60,000 miles (48,000-96,000 km) or as specified by driving conditions.

Fluid Specifications

Engine Oil Spec 4.0L:

SAE 10W-30 (check owner's manual for exact specification and oil type, e.g., synthetic)

Engine Oil Capacity 4.0L:

6 US quarts (5.7 Liters) with filter change.

Engine Oil Spec 2.5L:

SAE 5W-30 or 10W-30 (check owner's manual)

Engine Oil Capacity 2.5L:

5 US quarts (4.7 Liters) with filter change.

Coolant Type:

Mopar Antifreeze/Coolant (50/50 mix with distilled water)

Coolant Capacity:

Approx. 11 US quarts (10.4 Liters)

Known Issues

Common Wear Items:

Leaf spring bushings, control arm bushings, U-joints, exhaust manifold cracks (4.0L), head gasket issues (early 4.0L), radiator.

Common Electrical:

CPS sensor (Crankshaft Position Sensor), alternator issues, power window regulators.

Common Cooling:

Radiator leaks, water pump failure, heater core leaks.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Built upon Jeep's long-standing reputation for off-road capability and ruggedness, dating back to WWII.

Model Evolution

Xj Introduction:

The XJ Cherokee was introduced in 1984 as the first compact SUV and the first unibody SUV, revolutionizing the segment.

Xj Facelift:

The 2001 model year represents the final iteration of the XJ generation, featuring updated styling and some interior refinements compared to earlier models.

Production

Production Span:

1984-2001 (North America), later in other markets.

Manufacturing Location:

Mainly Toledo, Ohio, USA.

🏆 Awards & Recognition

Recognitions

Vehicle Awards:

While specific awards for the 2001 model are less publicized, the XJ Cherokee generation received numerous accolades throughout its lifespan for pioneering the SUV segment and its off-road capabilities.

Ratings

Consumer Ratings:

Consistently rated highly by off-road publications and owners for its durability and capability.