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Mercedes-Benz ML320 ML350 ML500 2001 Repair Service Manual

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$16.99
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML-Class Model Variants: • ML320 • ML350 • ML500 Year: 2001 Codes Chassis Code: W163 👋 Introduction Market Position Segment: Mid-size Luxury SUV...
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Mercedes-Benz ML320 ML350 ML500 2001 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
ML-Class
Model Variants:
• ML320
• ML350
• ML500
Year:
2001
Codes
Chassis Code:
W163
👋 Introduction
Market Position
Segment:
Mid-size Luxury SUV
Description:
The Mercedes-Benz ML-Class (W163) was a significant player in the burgeoning luxury SUV market, offering a blend of Mercedes-Benz comfort, safety, and off-road capability.
Competitive Analysis
Competitors:
• BMW X5
• Audi allroad quattro
• Lexus RX300
Key Features
Features:
• Available V6 and V8 engines
• Advanced safety systems
• Comfortable and spacious interior
• Permanent All-Wheel Drive (4MATIC)
📋 Manual Details
Coverage Areas
Primary Focus:
Repair and Service
Target Audience:
Professional Technicians, Enthusiast DIYers
Page Count
Estimated Pages:
High, typically over 1500 pages for a complete set
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
• Engine Mechanical (ML320, ML350, ML500)
• Engine Control System (ECU/DME)
• Fuel System
• Ignition System
• Exhaust System
• Transmission (Automatic Transmission 722.6 '5G-TRONIC')
Chassis:
• Front Suspension
• Rear Suspension
• Steering System
• Brake System (ABS, ESP)
• Wheels and Tires
Electrical:
• Wiring Diagrams
• Lighting System
• Power Distribution
• Instrumentation and Gauges
• Comfort Systems (HVAC, Seats, Windows)
• Audio System
• Navigation System (if equipped)
Body And Frame:
• Body Panels
• Doors
• Hood
• Tailgate
• Interior Trim
• Glass and Seals
Procedures Included
Maintenance:
• Scheduled Maintenance Intervals
• Fluid Checks and Changes
• Filter Replacements
• Lubrication Points
Repair And Overhaul:
• Engine Assembly/Disassembly
• Transmission Repair
• Brake Component Replacement
• Suspension Component Replacement
• Electrical Component Diagnosis and Replacement
• Bodywork Repair
Diagnostics And Troubleshooting:
• Diagnostic Trouble Codes (DTCs)
• Component Testing Procedures
• Wiring Schematic Interpretation
• Troubleshooting Flowcharts
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to complete engine and transmission overhauls, including electrical system diagnostics and body repairs.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Text-searchable (usually)
Print Quality
Quality:
High-resolution scans, suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Ml320 Engine:
3.7L M112 E37 V6 (SOHC, 18 valves)
Ml320 Horsepower:
215 hp @ 5750 rpm
Ml320 Torque:
229 lb-ft @ 3000-4500 rpm
Ml350 Engine:
3.7L M112 E37 V6 (SOHC, 18 valves) - *Note: Some markets might have a 3.7L designated as ML350, others a 3.7L ML320. In North America, the ML350 was typically the 3.7L V6 for this model year.*
Ml350 Horsepower:
232 hp @ 5750 rpm
Ml350 Torque:
236 lb-ft @ 3000-4500 rpm
Ml500 Engine:
5.0L M113 E50 V8 (SOHC, 24 valves)
Ml500 Horsepower:
288 hp @ 5500 rpm
Ml500 Torque:
325 lb-ft @ 2700-4500 rpm
Performance
Engine Block Material:
Aluminum
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel System
Fuel Type:
Premium Unleaded Gasoline
Fuel Tank Capacity:
25.1 Gallons (95 Liters)
🔧 Transmission
Standard
Type:
5-Speed Automatic Transmission (722.6 '5G-TRONIC')
Optional
Optional Transmissions:
N/A for 2001 Model Year
Features
Drivetrain:
Permanent All-Wheel Drive (4MATIC)
Transmission Fluid:
MB Spec 236.10 (e.g., Pentosin ATF1)
📐 Dimensions
Exterior
Length:
189.3 inches (4808 mm)
Width:
73.6 inches (1870 mm)
Height:
70.2 inches (1783 mm)
Wheelbase:
111.0 inches (2820 mm)
Weights
Curb Weight Ml320:
Approx. 4,600 lbs (2087 kg)
Curb Weight Ml350:
Approx. 4,650 lbs (2109 kg)
Curb Weight Ml500:
Approx. 4,750 lbs (2155 kg)
Cargo
Cargo Volume Seats Up:
Approx. 37.7 cu ft (1067 L)
Cargo Volume Seats Down:
Approx. 80.1 cu ft (2267 L)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star
NHTSA Side Impact:
4-Star (Front Passengers), 5-Star (Rear Passengers)
Active Features
Electronic Stability Program:
Standard (ESP - Electronic Stability Program)
Antilock Braking System:
Standard (ABS)
Traction Control:
Standard (ASR - Acceleration Skid Control)
Passive Features
Airbags:
• Driver and Front Passenger Airbags
• Front Side-Impact Airbags (optional/standard depending on trim)
Seatbelts:
3-Point Height-Adjustable Front Seatbelts with Pretensioners and Load Limiters, Rear 3-Point Seatbelts
💡 Technology Features
Infotainment
Audio System:
Optional Bose premium sound system
Navigation:
Optional factory navigation system (COMAND)
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Optional Front and Rear Parktronic
Connectivity
Tele Aid:
Optional Mercedes-Benz Tele Aid emergency communication system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles (16,000 km) or 1 year, whichever comes first (using synthetic oil).
Transmission Fluid Change:
Recommended every 40,000-60,000 miles (64,000-96,000 km), check manual for specifics.
Air Filter Replacement:
Every 30,000 miles (48,000 km)
Spark Plug Replacement:
Approx. 100,000 miles (160,000 km) for iridium-tipped plugs.
Fluid Specifications
Engine Oil Spec:
SAE 0W-30 or 5W-40 Synthetic (MB Spec 229.5 or 229.51)
Coolant Spec:
MB Spec 325.0 (Glysantin G48 or equivalent Blue/Green Ethylene Glycol)
Brake Fluid Spec:
DOT 4 Plus (or DOT 4)
Known Issues
Common Problems:
• Mass Air Flow (MAF) sensor failures
• Cracked dashboard (due to UV exposure)
• ABS/ESP module failures
• Power steering leaks
• Sagging headliner
• Transmission conductor plate issues (less common on early 722.6 but possible)
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and safety, extending from early passenger cars to pioneering vehicles like the G-Wagen.
Model Evolution
Generation:
First Generation (W163) - Introduced in 1997 for the 1998 model year.
Facelift:
Facelifted for the 2002 model year, but the 2001 model represents the pre-facelift design.
Production
Production Years:
1997-2005 (W163)
Manufacturing Plant:
Tuscaloosa, Alabama, USA
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2001 model are not widely documented as standalone accolades, the ML-Class as a whole established Mercedes-Benz in the luxury SUV segment and was generally well-received for its premium attributes.
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